Notices
997 GT2/GT3 Forum 2005-2012
Sponsored by:
Sponsored by: Porsche North Houston

DIY - oil level sender / sensor - fixed>>

Old 05-31-2014, 03:17 PM
  #1  
andrewgt3
Racer
Thread Starter
 
andrewgt3's Avatar
 
Join Date: Jul 2011
Location: Massachusetts
Posts: 342
Received 24 Likes on 20 Posts
Default DIY - oil level sender / sensor - fixed>>

It wasn't fun, but it's done and the engine didn't have to come out.

#15 in the image below.



You'll need:
+ oil level transmitter - PRT# 99660614000 (~ $80 at the time of purchase)
+ 10mm socket or wrench
+ 8mm socket or wrench
+ skinny arms and a good back

Open the engine compartment. That's it with the wires plugged into it - way the hell back there.



Start by unscrewing the bracket that holds the oil filler. Unscrew this nut - 10mm.



Unscrew two more bolts - 8mm. Shown below is the lower bolt. I couldn't get a good picture of the upper bolt, but it's there under the 10mm nut.



Unplug the MAF connector.



Pull up and slip off this solenoid that is connected to the bracket you're removing.



Pull the bracket out.



Now there's a little more room. This is the tricky part. Unscrew the bolts holding the oil filler and oil sender in place. There are two 8mm bolts (#28 and #24 in the diagram above). I used a small wrench and it took forever as there's not a lot of space. The oil filler and sensor will both come out at this point.



I disconnected the sensor from the connector and plugged the holes with a couple of towels.



Old on the bottom, new on top. #4 in the diagram needs to be removed from the old sensor and screwed on to the new one.



It was stubborn, so it got the rubber hammer.



Swapped.



New sensor in place.



Reinstall in the reverse order.

Went for a quick drive to heat the car up. With the engine running on a level surface I tested the oil level and found it to be a little low. This is the first time the sensor has displayed anything but empty or full. I put half a quart in and now it's in range. Hope this helps those that have erratic oil levels.
The following users liked this post:
dak996 (08-02-2023)
Old 05-31-2014, 07:08 PM
  #2  
Fisher
Pro
 
Fisher's Avatar
 
Join Date: Aug 2006
Location: SoCal
Posts: 516
Received 69 Likes on 27 Posts
Default

Bravo! Thank you Andrew.
Old 05-31-2014, 07:29 PM
  #3  
Seeeu911
Burning Brakes
 
Seeeu911's Avatar
 
Join Date: Sep 2006
Location: Florida
Posts: 1,142
Received 66 Likes on 16 Posts
Default

Nice write up with photos. Good bit of info learned reading this. Thanks.
Old 05-31-2014, 08:01 PM
  #4  
andrewgt3
Racer
Thread Starter
 
andrewgt3's Avatar
 
Join Date: Jul 2011
Location: Massachusetts
Posts: 342
Received 24 Likes on 20 Posts
Default

Glad I can help. Here's the original issue:

https://rennlist.com/forums/997-gt2-...el-sensor.html
Old 06-02-2014, 11:09 PM
  #5  
Space Coast GT3
Rennlist Member
 
Space Coast GT3's Avatar
 
Join Date: Aug 2011
Location: Melbourne, Florida
Posts: 302
Received 38 Likes on 16 Posts
Default

Wow... Thanks for sharing!
Old 06-03-2014, 11:27 AM
  #6  
Alan C.
Rennlist Member
 
Alan C.'s Avatar
 
Join Date: Jun 2001
Location: Ohio
Posts: 9,404
Received 983 Likes on 509 Posts
Default

Thanks for taking the time to post the photos and detailing the steps.
Old 06-03-2014, 10:34 PM
  #7  
augustxke
Instructor
 
augustxke's Avatar
 
Join Date: Nov 2010
Posts: 149
Received 14 Likes on 10 Posts
Default

Nice work, thanks for the info.
Old 07-03-2015, 07:09 PM
  #8  
Bob996tt
4th Gear
 
Bob996tt's Avatar
 
Join Date: Jul 2015
Posts: 4
Likes: 0
Received 0 Likes on 0 Posts
Default Thank you

Amazing!! Thank you so much for posting the oil sender procedure. I was so lost without your help.
Old 07-04-2015, 04:36 PM
  #9  
Bob996tt
4th Gear
 
Bob996tt's Avatar
 
Join Date: Jul 2015
Posts: 4
Likes: 0
Received 0 Likes on 0 Posts
Default

A little different on the 2001 turbo, but couldn't have done it without your post. Thank you. Bob
Old 12-22-2015, 01:40 PM
  #10  
Speeds5
Rennlist Member
 
Speeds5's Avatar
 
Join Date: Apr 2013
Location: NJ
Posts: 868
Received 166 Likes on 87 Posts
Default

Thanks for this. It was really helpful. One additional picture of the other screw that's not pictured above. Took me a couple of min to find it.
Attached Images  
Old 07-16-2016, 05:31 PM
  #11  
poker2009
2nd Gear
 
poker2009's Avatar
 
Join Date: Jul 2016
Posts: 2
Likes: 0
Received 0 Likes on 0 Posts
Default

Is this the same procedure for a February 2005 997 C2S, or is the sender located in a different place? The oil temp needle is stuck at 60 degrees, and occasionally jumps up, but wont stay there - so assuming this is the faulty part.

I believe the part number I will need for my car is 996.606.150.01

There is not much info out there on replacing this sensor, and I was lucky to stumble across this!

Thanks
Old 10-20-2018, 11:21 AM
  #12  
shadow993
Drifting
 
shadow993's Avatar
 
Join Date: Apr 2010
Location: Plano Texas
Posts: 2,287
Received 24 Likes on 21 Posts
Default

Thank you!!! Mine crapped out this week
Old 03-14-2019, 11:44 AM
  #13  
mffarrell
Drifting
 
mffarrell's Avatar
 
Join Date: Jun 2004
Location: Vancouver WA (Southwestern) WA)
Posts: 2,087
Received 237 Likes on 171 Posts
Default

Originally Posted by andrewgt3
It wasn't fun, but it's done and the engine didn't have to come out.

#15 in the image below.



You'll need:
+ oil level transmitter - PRT# 99660614000 (~ $80 at the time of purchase)
+ 10mm socket or wrench
+ 8mm socket or wrench
+ skinny arms and a good back

Open the engine compartment. That's it with the wires plugged into it - way the hell back there.



Start by unscrewing the bracket that holds the oil filler. Unscrew this nut - 10mm.



Unscrew two more bolts - 8mm. Shown below is the lower bolt. I couldn't get a good picture of the upper bolt, but it's there under the 10mm nut.



Unplug the MAF connector.



Pull up and slip off this solenoid that is connected to the bracket you're removing.



Pull the bracket out.



Now there's a little more room. This is the tricky part. Unscrew the bolts holding the oil filler and oil sender in place. There are two 8mm bolts (#28 and #24 in the diagram above). I used a small wrench and it took forever as there's not a lot of space. The oil filler and sensor will both come out at this point.



I disconnected the sensor from the connector and plugged the holes with a couple of towels.



Old on the bottom, new on top. #4 in the diagram needs to be removed from the old sensor and screwed on to the new one.



It was stubborn, so it got the rubber hammer.



Swapped.



New sensor in place.



Reinstall in the reverse order.

Went for a quick drive to heat the car up. With the engine running on a level surface I tested the oil level and found it to be a little low. This is the first time the sensor has displayed anything but empty or full. I put half a quart in and now it's in range. Hope this helps those that have erratic oil levels.
I know this is an old thread, but did you have to drop the engine a few inches?

Thanks!
The following users liked this post:
dak996 (08-02-2023)
Old 03-15-2019, 10:22 AM
  #14  
andrewgt3
Racer
Thread Starter
 
andrewgt3's Avatar
 
Join Date: Jul 2011
Location: Massachusetts
Posts: 342
Received 24 Likes on 20 Posts
Default

nope!
The following users liked this post:
dak996 (08-02-2023)
Old 03-25-2019, 11:54 AM
  #15  
mffarrell
Drifting
 
mffarrell's Avatar
 
Join Date: Jun 2004
Location: Vancouver WA (Southwestern) WA)
Posts: 2,087
Received 237 Likes on 171 Posts
Default

Originally Posted by Space Coast GT3
Wow... Thanks for sharing!
Did you have to drain the oil tank before replacing the sensor?

Thanks!
The following users liked this post:
dak996 (08-02-2023)

Thread Tools
Search this Thread
Quick Reply: DIY - oil level sender / sensor - fixed>>



All times are GMT -3. The time now is 11:36 PM.