Notices
997 GT2/GT3 Forum 2005-2012
Sponsored by:
Sponsored by: Porsche North Houston

DIY Coolant Fitting Fix with Motor In the Car

Old 03-13-2016, 01:30 AM
  #121  
Ur20v
Three Wheelin'
 
Ur20v's Avatar
 
Join Date: May 2012
Posts: 1,571
Likes: 0
Received 7 Likes on 7 Posts
Default

View of the engine lowered in the chassis to gain acess to the water pump and pullies etc...
Attached Images  
Old 03-13-2016, 01:32 AM
  #122  
Ur20v
Three Wheelin'
 
Ur20v's Avatar
 
Join Date: May 2012
Posts: 1,571
Likes: 0
Received 7 Likes on 7 Posts
Default

View from above....
Attached Images  
Old 03-13-2016, 01:42 AM
  #123  
Ur20v
Three Wheelin'
 
Ur20v's Avatar
 
Join Date: May 2012
Posts: 1,571
Likes: 0
Received 7 Likes on 7 Posts
Default

Big thanks to Steve for making this DIY and hopefully with others adding detail and tips we can make this a very painless job!
Old 03-13-2016, 03:01 AM
  #124  
Ur20v
Three Wheelin'
 
Ur20v's Avatar
 
Join Date: May 2012
Posts: 1,571
Likes: 0
Received 7 Likes on 7 Posts
Default

Note I replaced the fuel filter and coolant tank, pressure cap and level sensor, fresh Prsche coolant and Power steering fluid (Pentosin CH2025) as well as a new belt, idlers and tensioner pullies all OEM ex Pelican Parts (thanks guys)
Old 03-29-2016, 10:14 PM
  #125  
Vanos13
Intermediate
 
Vanos13's Avatar
 
Join Date: Oct 2015
Posts: 27
Likes: 0
Received 0 Likes on 0 Posts
Default

Thanks to everyone who contributed to this thread. I recently completed this job on a 996 GT3. A few comments that might help other 996 owners.

The 6 fittings shared with the 997 are very doable with the engine in the car using the procedure in this thread.

Accessing the two fitting unique to the 996 on the oil cooler casting requires removing the left and right coolant flanges on the heads as well as the AC/alternator bracket. Even with those items removed it's very very tight. The left side is doable if you use a shorter than average tap but I wouldn't recommend going through the effort of removing the additional pieces to access only one side. I didn't find the right side accessible with the engine in the car.

Hope this helps.
Old 03-30-2016, 02:22 PM
  #126  
JarmoL
Racer
 
JarmoL's Avatar
 
Join Date: Aug 2004
Location: Finland
Posts: 380
Received 10 Likes on 6 Posts
Default

Originally Posted by Vanos13
Thanks to everyone who contributed to this thread. I recently completed this job on a 996 GT3. A few comments that might help other 996 owners.

The 6 fittings shared with the 997 are very doable with the engine in the car using the procedure in this thread.

Accessing the two fitting unique to the 996 on the oil cooler casting requires removing the left and right coolant flanges on the heads as well as the AC/alternator bracket. Even with those items removed it's very very tight. The left side is doable if you use a shorter than average tap but I wouldn't recommend going through the effort of removing the additional pieces to access only one side. I didn't find the right side accessible with the engine in the car.

Hope this helps.
Good info, thanks!
Old 03-30-2016, 04:50 PM
  #127  
Turboslut
Rennlist Member
 
Turboslut's Avatar
 
Join Date: Sep 2014
Posts: 545
Received 13 Likes on 11 Posts
Default

Which Loctite product are people using?
Old 03-30-2016, 09:10 PM
  #128  
Perimeter
Rennlist Member
 
Perimeter's Avatar
 
Join Date: Nov 2013
Location: USA PNW + AZ
Posts: 3,714
Received 328 Likes on 219 Posts
Default HOW MANY FLUSHES, ANYTHING FOREIGN OBJECTS SIGHTED?

Fantastic thread - Thank you

It probably goes without saying that a coolant flush or two (or three) is done afterwards for good measure. Has anyone looked and found any of the feared drill tailings?

Originally Posted by limitedslip
What a thread! My only question is why isn't it stickied?! If it wasn't for the recent bump I would've missed it!

Thanks Steve W and contributors. I'll be sure to tackle this when I have some free time and report back.
Originally Posted by Greg Lab
Wow, impressive work, undaunted...
Old 04-01-2016, 12:15 AM
  #129  
FFaust
Nordschleife Master
 
FFaust's Avatar
 
Join Date: Dec 2009
Location: Limehouse, ON
Posts: 5,929
Received 20 Likes on 16 Posts
Default

Originally Posted by Turboslut
Which Loctite product are people using?
This is what I used
Attached Images  
Old 04-01-2016, 01:16 AM
  #130  
Turboslut
Rennlist Member
 
Turboslut's Avatar
 
Join Date: Sep 2014
Posts: 545
Received 13 Likes on 11 Posts
Default

Good choice....If I am reading this correctly, it actually gets stronger with exposure to coolant.

https://tds.us.henkel.com/NA/UT/HNAUTTDS.nsf/web/64A7D871A6324F6285257473004A0B3D/$File/2620-EN.pdf


Originally Posted by FFaust
This is what I used
Old 04-01-2016, 10:22 AM
  #131  
tgil
Pro
 
tgil's Avatar
 
Join Date: Oct 2014
Location: Durham NC.
Posts: 604
Likes: 0
Received 24 Likes on 22 Posts
Default

Please contact me if there is any GT3 owner n the greater Philly area that has the skills and desire to do the pinning. I'll pay for any tools and parts needed. Willing to negotiate compensation for your time. I would love to have a GT3 owner do the fix if possible.
Old 04-01-2016, 11:15 AM
  #132  
CosmosMpower
Drifting
 
CosmosMpower's Avatar
 
Join Date: May 2012
Location: The Republic
Posts: 2,843
Received 52 Likes on 38 Posts
Default

Originally Posted by tgil
Please contact me if there is any GT3 owner n the greater Philly area that has the skills and desire to do the pinning. I'll pay for any tools and parts needed. Willing to negotiate compensation for your time. I would love to have a GT3 owner do the fix if possible.
Find a good race shop that does a lot of fabrication and they can knock it out. I had my neighbor who owns a track prep/race/fab shop do mine and he's never worked on a GT3 before, wasn't a problem.
Old 04-01-2016, 11:46 AM
  #133  
Turboslut
Rennlist Member
 
Turboslut's Avatar
 
Join Date: Sep 2014
Posts: 545
Received 13 Likes on 11 Posts
Default

Not sure if you guys ever saw my post in the turbo section...
https://rennlist.com/forums/997-turb...explained.html
Old 04-06-2016, 10:44 AM
  #134  
tgil
Pro
 
tgil's Avatar
 
Join Date: Oct 2014
Location: Durham NC.
Posts: 604
Likes: 0
Received 24 Likes on 22 Posts
Default

Cosmos, thanks for advice - I have nothing against Indy shop doing work as I paid up for expensive IMS, clutch, RMS fixes on C4S. Was thinking for GT3 coolent pinning I would prefer a GT3 owner with the skills if possible.
Old 04-06-2016, 11:26 AM
  #135  
CosmosMpower
Drifting
 
CosmosMpower's Avatar
 
Join Date: May 2012
Location: The Republic
Posts: 2,843
Received 52 Likes on 38 Posts
Default

Originally Posted by tgil
Cosmos, thanks for advice - I have nothing against Indy shop doing work as I paid up for expensive IMS, clutch, RMS fixes on C4S. Was thinking for GT3 coolent pinning I would prefer a GT3 owner with the skills if possible.
I don't think there are specific skills, it's drilling and tapping in tight spaces. More of a need for specific tools to do the job correctly.

Thread Tools
Search this Thread
Quick Reply: DIY Coolant Fitting Fix with Motor In the Car



All times are GMT -3. The time now is 11:27 PM.