DIY for replacing the trunk / engine lid switch
Hi,
I broke the switch to open the trunk (the one in the door sill next to the driver's seat). I have the spare part, but now i am trying to figure out how to replace it. Has anyone some pointers? |
not bad to do.
1. locate the two plastic trim plugs on the sills. You can feel them with your hand. They are a bit difficult to remove cleanly. I tend to just stab them with a pick and lever them out. 2. behind the plugs are allen bolts. I want to say they are 5mm but I can't recall. Front one is a piece of cake. Just loosen them, you don't need to remove. The rear one is very tight to the seat, so you'll need to adjust the seat to get the allen in there. 3. once the allens are loose. Just pull up on the sill firmly. Don't go gorilla on it but you do have to be firm with it. 4. Disconnect the harness plug. 5. Flip the sill over and look at the switch unit. There are 4 tabs that you need to pry on to slide the switch out. Really I just wedge a pick or very small flat head in there. Once you get the first side done, it goes easily. 6. New one just snaps in, plug it in, assembly is reverse of removal. |
Thanks a lot
Worked like a charm :-) |
I confirm hex allen key is 5mm. It is necessary to be patient with the pulling up of door sill, takes some effort. Same with removing the switch unit: small flat head is indeed best method with care and more efforts.
https://cimg1.ibsrv.net/gimg/rennlis...8aac1d7692.jpg Finally got the door sill away and switch unit disconnected. Then removing the unit takes some more patience and effort. https://cimg2.ibsrv.net/gimg/rennlis...e1181e360b.jpg Front allen bolt is easy. https://cimg3.ibsrv.net/gimg/rennlis...23fa0c8288.jpg Not much room with rear allen bolt. https://cimg4.ibsrv.net/gimg/rennlis...202373defb.jpg The front allen bolt with the tabs keeping the sill firmly in place after applying pressure from top. That's why it is an effort to pull up. |
Thanks to all on this thread - worked great!
Pulling firmly and slowly upwards on the sill made somewhat terrifying rending noises, but it appears to be just the black friction connectors visible in mblueracer's photographs giving way. Easy job with the above instructions and some patience removing the switch unit from the plastic sill assembly. |
Is it possible to to repair a broken switch? My frunk switch is a little fiddley. Feels like something came loose in the switch and wondering if I can crack if open or need to buy a new module.
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Hello Fellas,
Do you guys know where I can purchase the trunk switch. I'm looking for a replacement. Mine broke off. I'd appreciated it if guys can direct me somewhere or know if someone is selling a used one. Thanks Bruce B Toronto, Canada |
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Thanks Mathew. Much appreciated.
Bruce B |
Customized 5mm Allen Key Sill Removal Tool
While some people report being able to loosen the two 5mm Allen bolts required to remove the driver's side sill with a standard Allen key, I suspect different seat configurations make loosening the rear bolt much more difficult, if not impossible. It also may depend on the length of the short leg of your Allen key. In my case, I have a manually-adjusted driver's seat, and I found it impossible to loosen the back bolt with my particular 5mm key because the short leg could not reach the front of the bolt. The seat interfered with the key, making it impossible to use the long leg no matter the seat position. So I cut the long leg of the Allen key down (see photo) to a total of about 2", polished the end with sandpaper, and slightly eased the newly cut edges. It worked perfectly, but was just barely long enough. If I were to do it over again, I would have cut the long leg about 1/4" longer. These Allen keys are quite inexpensive, and cutting one down makes more sense than, say, removing the seat.
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Originally Posted by JustinCase
(Post 15397139)
While some people report being able to loosen the two 5mm Allen bolts required to remove the driver's side sill with a standard Allen key, I suspect different seat configurations make loosening the rear bolt much more difficult, if not impossible. It also may depend on the length of the short leg of your Allen key. In my case, I have a manually-adjusted driver's seat, and I found it impossible to loosen the back bolt with my particular 5mm key because the short leg could not reach the front of the bolt. The seat interfered with the key, making it impossible to use the long leg no matter the seat position. So I cut the long leg of the Allen key down (see photo) to a total of about 2", polished the end with sandpaper, and slightly eased the newly cut edges. It worked perfectly, but was just barely long enough. If I were to do it over again, I would have cut the long leg about 1/4" longer. These Allen keys are quite inexpensive, and cutting one down makes more sense than, say, removing the seat.
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Originally Posted by bbachan
(Post 15298276)
Hello Fellas,
Do you guys know where I can purchase the trunk switch. I'm looking for a replacement. Mine broke off. I'd appreciated it if guys can direct me somewhere or know if someone is selling a used one. Thanks Bruce B Toronto, Canada |
Originally Posted by Quadcammer
(Post 12587252)
not bad to do.
5. Flip the sill over and look at the switch unit. There are 4 tabs that you need to pry on to slide the switch out. Really I just wedge a pick or very small flat head in there. Once you get the first side done, it goes easily. Edit - I finally figured it out. I had to pry it from the top side (where the levers face you) and order to get it out. Once pried, I put tooth pics in place to hold the areas open as I jimmied the piece out. |
I am getting ready to replace my switch too. Do you pull up on the sill or out? The pic makes it seem like you pull out (I am basing this on the black slotted tabs that are secured by the alan screws, seems like it should pull out).
Thanks |
Wow, that was easy. Keep in mind that the switch being replaced is pushed through (after releasing retaining devices) the piece holding it and not pulled through.
Thanks for the guidance. |
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