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Engine locked on start. Need help! First Porsche ever, new owner.

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Old 10-25-2016, 12:29 PM
  #31  
Sneaky Pete
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Originally Posted by sammaw
SirHiss, thanks for the update and sharing the cause. not heard of this before on the 996.
I wouldn't lump this into a 996 thing. And if I'm reading the OP's response correct he put the old starter back into the car? Huh?
Old 10-25-2016, 12:36 PM
  #32  
docmirror
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Originally Posted by SirHiss05
Ok update finally here:

Starter suffered a complete failure. It jammed the flywheel. Fortunately I kept the old starter rather than get the core charge. So, I disassembled and greased the old starter, removed the failed starter, inspected the flywheel for any damage and reinstalled the old one. Started and runs fine. Thanks for all the great tips and help!
Woohoo! Glad to hear it went well. Don't forget the Y cable in your future. Enjoy.
Old 10-25-2016, 12:38 PM
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Originally Posted by Sneaky Pete
I wouldn't lump this into a 996 thing. And if I'm reading the OP's response correct he put the old starter back into the car? Huh?
More than likely the old starter was not at fault for the original problem mis-diagnosis. Might as well use it as it's a known good working part. The new starter he bought only lasted a short time, which is consistent with the bathtub curve of infant mortality failures.
Old 10-25-2016, 12:42 PM
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5CHN3LL
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Sometimes the thing that quacks like a duck and looks like a duck is not in fact a hydrolocked motor with piston/valve interference. Congrats, OP.
Old 10-25-2016, 01:14 PM
  #35  
TonyTwoBags
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Originally Posted by docmirror
The new starter he bought only lasted a short time, which is consistent with the bathtub curve of infant mortality failures.
Gaussian is so passe.
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Old 10-25-2016, 01:49 PM
  #36  
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Originally Posted by SirHiss05
1999 996 Carrera with 6 speed. Owned car for less than a month, first Porsche ever. Many recent upgrades and low miles on fresh built engine.

Started and drove car early this morning. Starter was weak when I purchased car 4 weeks ago. Just replaced starter 1 week ago with reman unit. Better but still hard to start when warm. Occasionally have to roll start it when warm. No smoke, no sounds, no problems. Oil good and clean. Freshly built engine with many upgrades.

Went to crank car to go to work after having driven it to gym. Very sluggish turn over which it has been doing while warm. Cranked for maybe 2 revolutions, didn't catch, heard a pop sound and everything locked up. Tried to roll start it and it just slid the rear tires when I popped the clutch in 2nd, did not spin engine. Starter does nothing, doesn't move the engine. Nothing moving. Is it possible that there was a bad starter failure that locked up engine? Again, this is a low miles (less than 10k), fresh engine from UFO motorsports. New upgraded bearings and many other upgrades including new 3.6L crank, over bore Nickies cyl, JE pistons, upgraded valve springs and head work plus many others. Please help!
To OP: You replaced a weak starter with a remanned starter, then it failed, so you put the original weak starter back in. Why? With all the other expenses you have put into the car, I would like to know why you did not get a new starter. Or are you going to do this all over again very soon?
Old 10-25-2016, 02:00 PM
  #37  
5CHN3LL
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I think he did this to confirm that the issue was the starter and not a hydrolocked/grenaded/otherwise totally blown engine as some of our forum mates suggested.
Old 10-25-2016, 02:02 PM
  #38  
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Awesome news!
Old 10-25-2016, 02:12 PM
  #39  
Ahsai
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Awesome news indeed and congrats to the OP!

BTW, that's why I never trust rebuilt starters and alternators, even from Bosch, both from first hand experience and from reading horror stories on the internet.
Old 10-25-2016, 03:39 PM
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Originally Posted by TonyTwoBags
Gaussian is so passe.
No argument here, but not sure what that has to do with the bathtub curve of failure rates? It is not remotely a gauss function. Frankly, I haven't done the math on the function of the failure rate curve.
Old 10-25-2016, 03:44 PM
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...and I was going to let that one go - but you're right, a Gaussian curve and a bathtub curve are inconsistent; I'm not sure what Tony's point was. Unless his point was just to throw in some cool vocabulary to church up his posts and sound more credible. If that's the case, Tony, you can use Occam's Razor as necessary - I'm done with it for a while.
Old 10-25-2016, 03:51 PM
  #42  
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Observation: Many years ago when I worked as a railroad electrician there was this propensity to over-complicate troubleshooting. It led many on a "merry-go-round" of checking, rechecking, changing, rechecking, assuming the worst, repeat...etc. I have found, as some said above, check what was done prior to failure, especially if it involved rebuilt/questionable parts. Might just be the easiest answer that fixes the problem. It's not always a catastrophic cause. Says the guy who is starting to hear a knocking on the passenger side in the engine area! Oh well.
Old 10-25-2016, 04:05 PM
  #43  
dporto
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Originally Posted by wildbilly32
Observation: Many years ago when I worked as a railroad electrician there was this propensity to over-complicate troubleshooting. It led many on a "merry-go-round" of checking, rechecking, changing, rechecking, assuming the worst, repeat...etc. I have found, as some said above, check what was done prior to failure, especially if it involved rebuilt/questionable parts. Might just be the easiest answer that fixes the problem. It's not always a catastrophic cause. Says the guy who is starting to hear a knocking on the passenger side in the engine area! Oh well.
Railroad Electrician = Unionized Employee = Make it take as long as possible and get as many other union members/laborers/experts involved as possible... No real incentive to get it fixed quickly/easily/cheaply
Old 10-25-2016, 04:57 PM
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Hehe awesome! Told ya!
Old 10-25-2016, 05:01 PM
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wildbilly32
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Originally Posted by dporto
Railroad Electrician = Unionized Employee = Make it take as long as possible and get as many other union members/laborers/experts involved as possible... No real incentive to get it fixed quickly/easily/cheaply
True for some! I lasted three years as a wire twister and moved into management(non-union) for the remaining 32 years of my career. I had fun showing up some of the older-more experienced guys. Guess I had some pride in my work and the union never did anything for me except collect dues! My Dad told me the best troubleshooting tools you have are your eyes, ears and nose. He was right so many times!

Last edited by wildbilly32; 10-25-2016 at 05:03 PM. Reason: Added more "rant"...


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