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EPS Eternal fix Cylindrical roller bearing ims with oil feed

Old 10-06-2014, 12:59 AM
  #16  
Flat6 Innovations
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The OEM bearing was supposed to remain sealed for the life of the engine but it doesn't. Instead, it lets oil in, but not out. So the dirty oil and any leftover grease inside acts like grinding paste. Result, the bearing fails.
Put simply, the single row bearing fails because its overloaded. The first stage of failure for any IMS bearing is seal failure. The main contributor to this is high oil temps (all M96 engines see them) coupled to extended oil service intervals. These harden and compromise the seal.

The DOF people say splash oiling is not good enough to keep an unsealed bearing from failing. I say IF that was true, all the LN bearings out there using splash oiling alone would be failing left and right. But they aren't. So the DOF guys are wrong.
The problem is not lubrication, and never has been. The problem is overloading of the bearing.

Your Solution DOES need direct oiling because it is a completely different design than a ball bearing. Which is what you said.
Yes, with the IMS Solution we are not spraying uncontrolled oil onto the surface of a radial component. With the IMS Solution, the oil IS THE WEAR SURFACE and supports radial and longitudinal loads.

We are way off topic now. No need to hijack this thread.
Old 10-06-2014, 11:35 PM
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Ben Z
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xx

Last edited by Ben Z; 10-07-2014 at 12:22 AM.
Old 10-07-2014, 12:43 AM
  #18  
alpine003
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Originally Posted by Flat6 Innovations
Put simply, the single row bearing fails because its overloaded.

The problem is not lubrication, and never has been. The problem is overloading of the bearing.

We are way off topic now. No need to hijack this thread.
Well since you started it, just to clarify, are you saying all single row bearings on a 996 is inadequate? You mentioned failure of single row is due to being overloaded which doesn't seem too clear to me.
Old 10-08-2014, 08:59 PM
  #19  
Ben Z
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LOL Alpine, the "reasons" for failure served up by the people who profit from the aftermarket fixes have less reasoning and more spin than an IMS bearing

A 1-gallon bucket does not need the bottom to be thick enough to hold the weight of 2 gallons. But if the bottom starts to rust, then the thicker one won't drop out as soon. Same deal with the IMS bearing. The small one can last the life of the engine (and many do) as long as the bearing is not damaged by other causes. In a small but significant proportion, the seals let some oil in, but not out. Dirty oil mixes with the grease, turns acidic, and acts like grinding paste, weakening the bearing. At which point the lighter-duty bearing is unquestionably more likely to fail and fail sooner than the heavier-duty bearings. That is reasoning based on science, and if anyone wishes to challenge it with science that's fine.
Old 10-09-2014, 12:47 AM
  #20  
johnireland
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So how difficult is it to inspect the seal? Can it be done with the engine in the car? Are frequent oil changes and clean oil a good means of preventing contamination of the seal? I'm not trying get into the class action issue but has Porsche ever written anything on the issue and offered advice on the seal corruption as the beginning of the end?

There seem to be a group in Rennlist who are impatient or bored with this subject and resent others bringing it up again and again. However many of us who are new owners of the 996 are gaining a lot of information but having the issue kept a live and active.

My own intermediate solution has been to buy a 3 year/36000 mile service contract that covers the entire engine and trans. That provides me with time to read, learn, and make up my own mind while not feeling pressure about a sudden engine failure. And perhaps in the next three years an even better solution will present itself.
Old 10-09-2014, 12:35 PM
  #21  
Ben Z
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Originally Posted by johnireland
So how difficult is it to inspect the seal? Can it be done with the engine in the car? Are frequent oil changes and clean oil a good means of preventing contamination of the seal? I'm not trying get into the class action issue but has Porsche ever written anything on the issue and offered advice on the seal corruption as the beginning of the end?
Inspecting the seal can be done with the engine in, but the transmission has to be dropped. If the car was brand new it might be an option to just remove the seal, (as is the only option with the later engines where the bearing can't be removed without splitting the engine case) but by the time you're into that much labor to drop the trans it makes no sense not to put in the ceramic bearing.
Old 02-01-2015, 04:03 PM
  #22  
gaprecisiongear
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Default EPS IMS

Hey to all this is my first post, The IMS Issue has really got my attention.
I deal with bearing that fail daily. I have removed thousands of them. I have built manual transmissions for more than 30 years. I have seen the engineers attempts at solving bearing failure. The one constant is damage to very expensive parts. That has not changed for 30 years. It Is the roller, tapered roller, ball bearing, ball bearing sealed combination, million dollar question . the ball sealed like in our 996-997 has always been a bad idea. they tend to fail in all unit, the metal shed is contained, Prematurely wears and failure. when I replace a sealed ball I have been removing the inner seal since before it was blowing up the first 996. ball bearing are an easy way to solve the thrust and the load at the same time but that is a lot of stress and failure . taking the seal off helps squirting oil helps. a ball bearing still fails more from my experience. the roller tapered seems to work well but you have to shim tolerances with minor wear the tolerances change and misalignment progresses and failure.
the roller, if they used this bearing more I would be out of business. it is a load bearing flat thrust. the thrust and load angles is in the L shape . the EPS is my choice I ordered it Thursday. the guys at EPS Vertex seemed to be very informative.
I will keep you up to date

Last edited by gaprecisiongear; 02-01-2015 at 07:07 PM.
Old 02-01-2015, 04:34 PM
  #23  
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^^^^Martin? Is that you? This is getting comical.
Old 02-01-2015, 07:24 PM
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JD ARTHUR
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My car is a 2000. It had a dual row bearing but of course that was not known until it was inspected as that year could have had either type. Jake did my replacement with the ceramic dual row LN bearing, which should be good for 75000 more miles, probably longer. If I had a single row bearing I would have had him install the IMS SOLUTION which is the best way to go if its possible. Only the single row cars can have that installed. After that installation the IMSB is no longer an issue because it uses the same type of bearing as a rod bearing and is pressure fed, there is never ANY metal to metal contact just as there is never any in a rod bearing. There is no use waiting for a BETTER way to do it as there will never be one. The other ways are improvements of various degrees, most are just fine but the BEST is the IMS SOLUTION. It may just be that the IMSB will outlast everything else in the engine after that modification and we will get to know what the second most common serious defect will be.
Old 02-01-2015, 09:55 PM
  #25  
Schnell Gelb
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Gaprecisiongear
Since you are a new to the Forum(1 post only) ,you may have missed this?
http://imsretrofit.com/roller-bearings/
Since you are very experienced with bearings, it would be interesting to hear your reaction to the linked page above.
You seem experienced with the 996 also ,so that will make your comments even more interesting.
The key question for roller vs ball bearing seems to be to know the maximum thrust force & frequency/duration on the IMS bearing in the M96. I have never seen a figure. It seems LN and JR found that number to be way too high to risk selling a roller bearing

Last edited by Schnell Gelb; 02-01-2015 at 10:42 PM.
Old 02-02-2015, 02:19 PM
  #26  
gaprecisiongear
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I have read the report, this is done with all the bearing companies to best fit the bearing to the right application, in this case with the 996 there should have never put a bearing at the end of the IMS just look at the other side no problem no bearing.
the fix that is the most expensive make the most sense to me they don't use a bearing they mimic the other side. i just don`t want to
put anymore money into this car than i have to. Porsche is to blame for a crappy attempt at building a car like a bad sequel to a great movie. my point is that many other things are potentially problems. it suck this is one of the best driving cars i have ever put my butt in. back to the bearing ball vs roller if you notice the EPS IMS use the load portion on the roller and the thrust portion on the face of the outer race that is slick in my opinion i have seen this in some manual transmissions and it works well. as far as frequency test roller bearing have more surface area contact that is how they support more load. all the ideas are a flip of a coin to me. the idea that this has to be done every 50,000 to 70,000 mile is infuriating to me. Porsche should have to pay for every single repair. the build sheet on my 996 was $97,000 REALLY!!!!!! they all should be ashamed
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Old 02-02-2015, 02:46 PM
  #27  
5CHN3LL
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Well, there IS a bearing at the other end of the shaft...

Originally Posted by gaprecisiongear
just look at the other side no problem no bearing.
If Porsche had made a decent replacement bearing available and had added it to the maintenance schedule, I don't think many people would have squawked. There are plenty of $100,000 cars that have expensive scheduled maintenance requirements. I think the shameful part is the steadfast refusal to acknowledge and offer a solution to rectify the issue.

Originally Posted by gaprecisiongear
the idea that this has to be done every 50,000 to 70,000 mile is infuriating to me. Porsche should have to pay for every single repair. the build sheet on my 996 was $97,000 REALLY!!!!!! they all should be ashamed
Old 02-02-2015, 03:30 PM
  #28  
gaprecisiongear
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there is a bearing in the front of the IMS, but it is not a roller or a ball bearing. it is a bushing- Babbitt - sleeve -journal cup style like the expensive fix for the rear.

Last edited by gaprecisiongear; 02-02-2015 at 08:30 PM.
Old 02-02-2015, 04:08 PM
  #29  
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because it uses the same type of bearing as a rod bearing and is pressure fed, there is never ANY metal to metal contact just as there is never any in a rod bearing.
Sorry but this is simply not true unless your running a pre-lube system before startup and after shutdown. Your comment does illustrate a very good reason to use an M96 specific oil for protection. Pre-lube systems were all the rage when I used to build boat racing engines. Even a manual type Moroso accumulator is better than nothing.
Old 02-02-2015, 05:13 PM
  #30  
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Originally Posted by gaprecisiongear
there is a bearing in the front of the IMS, but it is not a roller or a ball bearing. it is a bushing- Babbitt - sleeve - cup style like the expensive fix for the rear.
Earth to Martin.....If not you I'm sorry but me thinks it is.

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