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IMS Bearing failure recovery and cylinder head condition

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Old 08-13-2018, 03:03 AM
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silvergray951
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Default IMS Bearing failure recovery and cylinder head condition

Hey guys:
Lets say an M96 experiences IMS bearing failure (causing cam sync codes and a quantity of metal in the engine oil). A logical choice seems to be picking up a factory Short Block 3.6l and reusing the existing heads.
But is it possible that the heads and particularly the cams might be junk because of the metallic particles in the oil? How much work is needed on a (lets say) 80k set of heads to get them ready to bolt onto a factory short block?
Anyone with experience on this subject?
PS: On a related note :-), opinions on the value of an 80k mile 2002 Carrera 'roller' (in apparently excellent shape otherwise) but with IMS failure? I'm mulling over such a car to replace my recently stolen C4S.

Old 08-13-2018, 06:06 AM
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User 63031
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If you had a working oil filter that didn't operate in bypass mode (so either had the mod yet or the spring of the original canister was in good condition), metallic debris will not have reached your cams.
Old 08-13-2018, 09:30 AM
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lowpue
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4-6K for a roller....I have seen some people get them for less but those are rare....I have not seen anyone pay more though.
Old 08-13-2018, 09:32 AM
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cds72911
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In my experience and observation, between $4K and $7K. That $4K was on the board here (808Bill), and is the least expensive roller I know of.
Old 08-13-2018, 11:50 AM
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tomcat
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Yes, metal can get into the heads. Could have damage to the cam tower cover bearings, bearing caps, and cams. Hydraulic actuators, lifters, and oil pumps.
Old 08-13-2018, 12:18 PM
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Like I said, only if his bypass valve was faulty. They can go bad easily, but if it's been good metal debris can't make it to the heads / bearings / lifters etc.
Old 08-13-2018, 12:57 PM
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808Bill
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I could have got it for three if I tried...But, I felt bad for the PO.
Old 08-13-2018, 01:55 PM
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Splitting Atoms
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Originally Posted by user 63031
Like I said, only if his bypass valve was faulty. They can go bad easily, but if it's been good metal debris can't make it to the heads / bearings / lifters etc.
If the car has the stock oil filter, it is likely there was some bypass if the car was run when it was cold and the oil viscosity was high. If you look at the pressure gauge, the indicated oil pressure is around 5 bar when you first start driving, even under low load and rpm. One of the advantages of the spin-on oil flter is there is no bypass. If you drain the oil from the sump and there is glitter in it, then you can expect to find particles all over the engine. The heads would need to be completely disassembled, cleaned, and inspected to see if they can be rebuilt. The LN Engineering folks know the answers to all the questions related to IMSB failure and subsequent rebuild. They have seen it hundreds of times.
Old 08-13-2018, 02:04 PM
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lowpue
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BTW Silvergray, I know of a red 996 C4S in seattle that will be for sale in the next week or two...The guy opportunistically bought a beautiful yellow 996 turbo and is preparing to sell his beloved C4S....IT has some suspension and exhaust modes but he will sell it either stock or with mods. If you are interested I can get you connected before he lists.
Old 08-13-2018, 04:45 PM
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Originally Posted by Splitting Atoms
If the car has the stock oil filter, it is likely there was some bypass if the car was run when it was cold and the oil viscosity was high. If you look at the pressure gauge, the indicated oil pressure is around 5 bar when you first start driving, even under low load and rpm. One of the advantages of the spin-on oil flter is there is no bypass. If you drain the oil from the sump and there is glitter in it, then you can expect to find particles all over the engine. The heads would need to be completely disassembled, cleaned, and inspected to see if they can be rebuilt. The LN Engineering folks know the answers to all the questions related to IMSB failure and subsequent rebuild. They have seen it hundreds of times.
Are you sure about that? The bypass only opens if there's a considerable pressure difference between both sides of the filter media - the absolute amount of pressure doesn't really matter as long as your filter media isn't clogged. Even with thick oil, that pretty large filter media flows plenty - otherwise the Napa Gold filter (which is smaller) would damage the engine during startup since it has no bypass and would starve for oil. They both flow plenty. Only with a faulty valve do I see debris making it into the pressurized oil system, as metallic debris will only get sucked up when a continuous stream of oil flows through the bypass for a longer period of time.

If your bypass works and your car has been sitting for a while (cold oil), metallic debris will also have long sedimented towards the bottom - it will not be floating around in the oil. I only see a properly operating valve opening during the short transient when the engine is started since there is 0 oil pressure in the engine at that point. This event only lasts for a second or so - during that time the sediment will not have come loose from the bottom of the oil filter canister yet. Sedimented bits in oil really 'stick' to the bottom unless a high-velocity continuous stream of oil is blasted over it - by the time pressure has built, oil will go through the filter media rather than through the spring-loaded bypass. Road of less resistance.

I know what LN engineering recommends, but I don't generally buy into the stigma. It's a business for them, so of course they will keep recommending the engine to be fully taken apart and inspected. If I were specialized in these engines, I too would want to make sure public opinion would be that "after failure the engine has to be completely rebuilt", so I'd get more business. And they've been very successful at it, since every IMSB thread is instantly hit with exactly this sentence as in this thread:

If you drain the oil from the sump and there is glitter in it, then you can expect to find particles all over the engine.
It's been deemed the absolute and only truth, even though it need not be. My engine is the living proof of that and it ran with grit in the oil for a good while. Haven't seen any of it return in the past 3k km.

Don't get me wrong, rebuilding the thing is solid advice and will in 100% of the cases give you a working engine if you let LNE do it. And even if no metallic grit made it in there, all these engines are worn so there's always something for them to do while in there, can't really go wrong there. But it means big $$ too. From a business and marketing PoV, I totally get it, but from an engineering standpoint it does not always make as much sense. I'm not taking a stab at LN, they are very knowledgeable people, but you guys have to realize that they are first and foremost a business for profit. They absolutely give the best care for your engines, but some people are looking for a middle ground that will just make their engine run relatively reliably at a lower cost instead of 'like new' for basically the entire value of the car.

After all, OP asked if his parts had any chance of being reused, and I'm confident that there is a good chance grit didn't make it into his pressurized system if he stuck to regular oil and especially filter changes. If he adhered to Porsche's 30.000 mile interval recommendation, eh, things might look less good.
Old 08-13-2018, 04:55 PM
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Byprodriver
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Originally Posted by silvergray951
Hey guys:
Lets say an M96 experiences IMS bearing failure (causing cam sync codes and a quantity of metal in the engine oil). A logical choice seems to be picking up a factory Short Block 3.6l and reusing the existing heads.
But is it possible that the heads and particularly the cams might be junk because of the metallic particles in the oil? How much work is needed on a (lets say) 80k set of heads to get them ready to bolt onto a factory short block?
Anyone with experience on this subject?
PS: On a related note :-), opinions on the value of an 80k mile 2002 Carrera 'roller' (in apparently excellent shape otherwise) but with IMS failure? I'm mulling over such a car to replace my recently stolen C4S.
Doubtful the heads are ruined, they will need to be ultrasonically cleaned, cams etc will need to be inspected & lifters will need to be replaced. Might as well have the heads rebuilt during the process.

I just sent a good 2002 3.6L case to LN see if you can buy it from LN.

Last edited by Byprodriver; 08-13-2018 at 04:58 PM. Reason: more info
Old 08-13-2018, 06:17 PM
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silvergray951
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Originally Posted by lowpue
BTW Silvergray, I know of a red 996 C4S in seattle that will be for sale in the next week or two...The guy opportunistically bought a beautiful yellow 996 turbo and is preparing to sell his beloved C4S....IT has some suspension and exhaust modes but he will sell it either stock or with mods. If you are interested I can get you connected before he lists.
Umm hell yeah! My favorite color!
I'd be most grateful if you would put me in touch. I'll see if I can send you a message...
Cheers,
Old 08-13-2018, 08:49 PM
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Splitting Atoms
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Originally Posted by user 63031
Are you sure about that? The bypass only opens if there's a considerable pressure difference between both sides of the filter media - the absolute amount of pressure doesn't really matter as long as your filter media isn't clogged. Even with thick oil, that pretty large filter media flows plenty - otherwise the Napa Gold filter (which is smaller) would damage the engine during startup since it has no bypass and would starve for oil. They both flow plenty. Only with a faulty valve do I see debris making it into the pressurized oil system, as metallic debris will only get sucked up when a continuous stream of oil flows through the bypass for a longer period of time.
This is the first sentence from the description of the spin on oil filter adaptor from the LN Engineering site:

The LN Engineering Spin-On Oil Filter Adapter helps improve the longevity of your engine by providing full flow filtration by deleting the bypass, which means 100% of the oil gets filtered and whatever goes to the filter stays in the filter. This limits collateral damage from foreign object debris that would otherwise re-contaminate the engine when using the factory filter arrangement from wear particles or debris.
Old 08-13-2018, 09:03 PM
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Originally Posted by Splitting Atoms
This is the first sentence from the description of the spin on oil filter adaptor from the LN Engineering site:

The LN Engineering Spin-On Oil Filter Adapter helps improve the longevity of your engine by providing full flow filtration by deleting the bypass, which means 100% of the oil gets filtered and whatever goes to the filter stays in the filter. This limits collateral damage from foreign object debris that would otherwise re-contaminate the engine when using the factory filter arrangement from wear particles or debris.
Ah, that settles it. Didn't know marketed sales descriptions were considered fact, as by no means fortunate omissions could be used to sell a product.

I'll be on my way, then.
Old 08-13-2018, 09:14 PM
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Splitting Atoms
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Originally Posted by user 63031
Ah, that settles it. Didn't know marketed sales descriptions were considered fact, as by no means fortunate omissions could be used to sell a product.

I'll be on my way, then.
Its true that marketing is often deceptive, but in this case, the LN Engineering folks are widely recognized as experts on these engines. If you search in the threads, there is discussion with pictures related to the design of the stock porsche oil filters.

There is history on the design too. I have a porsche 356 with a paper filter. The 356 engines are based on the old VW engines. They also have bypass flow. There are also adapters you can buy for the 356 to install modern oil filters, although I don't think LN Engineering sells those.


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