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Alternator pulley interchangeably

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Old 05-17-2018, 06:28 PM
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Coopduc
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Default Alternator pulley interchangeably

My ’99 996 has a damaged alternator pulley. It is an early design alternator with a conventional solid one piece pulley, non free wheel locking. Since the alternator itself is fine I just want to replace the pulley. All I see offered for sale are the free wheel lock type as installed in later cars. Is it possible to put this newer style pulley on my existing alternator? My understanding is that the design was changed in response to reports of belts being thrown off and/or high belt wear during rapid changes in engine rpm and the free wheel lock allows the alternator to spin independently of engine rpm during these events.
Old 05-17-2018, 08:06 PM
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fpb111
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Should be fine as long as the shaft is the same.
You will need something like one of these to tighten the sprag clutch equipped pulley.
https://www.amazon.com/EWK-V-Belt-Pulley-Removal-Alternator/dp/B00I9Q3B8U/ref=sr_1_5?ie=UTF8&qid=1526598164&sr=8-5&keywords=alternator+pulley+removal+tool&dpID=41h6j4MH1eL&preST=_SY300_QL70_&dpSrc=srch https://www.amazon.com/EWK-V-Belt-Pulley-Removal-Alternator/dp/B00I9Q3B8U/ref=sr_1_5?ie=UTF8&qid=1526598164&sr=8-5&keywords=alternator+pulley+removal+tool&dpID=41h6j4MH1eL&preST=_SY300_QL70_&dpSrc=srch


https://www.amazon.com/ABN-Alternator-Service-Decoupler-18-Piece/dp/B079P5465S/ref=sr_1_4?ie=UTF8&qid=1526598164&sr=8-4&keywords=alternator+pulley+removal+tool&dpID=41dWwf5ujlL&preST=_SY300_QL70_&dpSrc=srch https://www.amazon.com/ABN-Alternator-Service-Decoupler-18-Piece/dp/B079P5465S/ref=sr_1_4?ie=UTF8&qid=1526598164&sr=8-4&keywords=alternator+pulley+removal+tool&dpID=41dWwf5ujlL&preST=_SY300_QL70_&dpSrc=srch
Old 05-17-2018, 08:23 PM
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rogazilla
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I have a brand new one that I installed on my alternator. The old one seized. Turned the car on and found noise in the alternator too. I bought a new alternator. Can sell you the pulley if you want it although my friend with the special wrench for the pulley moved to Cali... I have to find a way to get it off first.
Old 05-17-2018, 09:32 PM
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Coopduc
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Rog- I’ll take you up on that. PM me when you get it off. Thanks
Old 05-17-2018, 11:08 PM
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Will stop by autozone see if I can rent the tool tomorrow. Will pm when I get it off
Old 05-26-2018, 03:24 PM
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rogazilla
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I got the tools from auto zone in the process trying to remove the pulley i broke my wrench... going to try again tonight...
Old 05-26-2018, 03:49 PM
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Porschetech3
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A 1/2 inch drive impact gun will zip it right off..
Old 05-26-2018, 04:30 PM
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Coopduc
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Sorry no need, I have a new one coming Tuesday.
Old 05-26-2018, 06:21 PM
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Splitting Atoms
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The previous owner gave me the original alternator for my March 1998 build 996 and it had the solid aluminum pully. I installed a new Bosch alternator with the clutched pully and they appeard to be identical, except for the pully. I can't say they were identical with 100% certainty because the shaft is covered by the clutched pully.



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