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worst project!...rubber bushing removal

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Old 02-21-2015, 09:34 PM
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socal911sc
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Default worst project!...rubber bushing removal

Removing the bushings from these lower control arms is a pain in the a $@!! Just needed to vent. If anyone has any cleaver tricks let me know.

And talk about messy. Melted rubber all over the place. Getting the top-hats off was easy with a blow torch. But this rubber will take a while......
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Old 02-21-2015, 09:44 PM
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pirahna
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Originally Posted by socal911sc
If anyone has any cleaver tricks let me know.
Easy, ship them out to FD and they will swap them for control arms with new bushings already installed for you.
Old 02-21-2015, 09:46 PM
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quacktoduck
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I either burned mine or I got a hydraulic press from harbor freight
Old 02-21-2015, 09:51 PM
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993KT
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Took mine to a mechanic and he pressed the new ones one also.
Old 02-21-2015, 09:55 PM
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MartinC2S
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I burned mine. Just do it outside. I think I used a wooden dowel and a vice to get them out when they were nice and gooey.
Old 02-21-2015, 10:14 PM
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socal911sc
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Originally Posted by MartinC2S
I burned mine. Just do it outside. I think I used a wooden dowel and a vice to get them out when they were nice and gooey.
I think I will try the burning thing. Seemed to work wonders getting the top-hats off.

Originally Posted by pirahna
Easy, ship them out to FD and they will swap them for control arms with new bushings already installed for you.
I just talked to Darin the other day when I ordered the Walrods. He did warn me that getting them out would be the worst part of the job...
Old 02-21-2015, 10:16 PM
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deekay911
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It's relatively easy if you find someone with a press. Without it, it looks like a horrible job.
Old 02-21-2015, 11:19 PM
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coreseller
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I did mine myself by hand a couple of years ago, yes, it sucked. If I were to do it again, pay FD for loaded ones, drink a beer and get over the price difference.
Old 02-21-2015, 11:31 PM
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jcochran1
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I followed the DIY instructions on the FD website, worked good. There is a learning curve though, side two was much easier than side one.
Old 02-21-2015, 11:47 PM
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TMc993
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I did my bushings about four years ago. After removing the metal hats, I took a hacksaw blade, ran it inside the rubber bushing and made two cuts out toward the control arm. I found that if I separated the cuts by about 90 degrees (1/4th of the circumference of the bushing), it was easier to chisel out the 90-degree piece and the larger channel made it easier to collapse and drive out the remaining 270-degree part of the bushing with a punch. Just keep your head down and stay with it. You'll get it done.
Old 02-22-2015, 12:26 AM
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OverBoosted28
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It's not that bad. Use a sawzall and start the cut of the sleeve, maybe make another then pry up on the weakened sleeve. Now you've reduced the diameter and it just pushes or can be tapped out. Just heat hats enough the start movement. Don't cook rubber to the point it's now bubblegum.
Old 02-22-2015, 12:33 AM
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TRINITONY
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Originally Posted by OverBoosted28
It's not that bad. Use a sawzall and start the cut of the sleeve, maybe make another then pry up on the weakened sleeve. Now you've reduced the diameter and it just pushes or can be tapped out. Just heat hats enough the start movement. Don't cook rubber to the point it's now bubblegum.
That's exactly what I did, follow this method and it's a piece of cake.
Old 02-22-2015, 12:42 AM
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mpruden
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Getting them out is hard. Getting that special grease off of every surface in the house, impossible.
Old 02-22-2015, 02:08 AM
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gonzilla
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Originally Posted by mpruden
Getting them out is hard. Getting that special grease off of every surface in the house, impossible.
Truth!
Old 02-22-2015, 03:32 AM
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bjornebo
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After taking out the hats I used a hole saw to remove most of the rubber. This made it much easier to get at the bearing shells. Still a PIA. I'm glad that I only have to do this once.


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