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Larger Master Cylinder

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Old 01-18-2019, 11:08 AM
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Gus
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Default Larger Master Cylinder

Several master cylinder questions: -
1. Has anyone changed out a 993 master cylinder (23.8mm) for a Cayman master cylinder (25.8mm)?
2. Does anyone know the diameter of the 993 master cylinder and or the Cayman master cylinder portion that fits into the booster canister?
3. Does anyone know the length of the operational rod/shaft (static position) on either master cylinder that also slides into the booster canister ?
I am looking for a larger MC that I can adapt to the 993 booster canister with little modification. Someone has recommended the larger Cayman MC.
Thanks
Old 01-18-2019, 11:19 AM
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Bill Verburg
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Originally Posted by Gus
Several master cylinder questions: -
1. Has anyone changed out a 993 master cylinder (23.8mm) for a Cayman master cylinder (25.8mm)?
2. Does anyone know the diameter of the 993 master cylinder and or the Cayman master cylinder portion that fits into the booster canister?
3. Does anyone know the length of the operational rod/shaft (static position) on either master cylinder that also slides into the booster canister ?
I am looking for a larger MC that I can adapt to the 993 booster canister with little modification. Someone has recommended the larger Cayman MC.
Thanks
Take this w/ a grain of salt, here are some measurements for a 993 m/c, the drawing is a 19 from an early 911, mostly ignore that
Old 01-18-2019, 01:12 PM
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pp000830
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Originally Posted by Gus
I am looking for a larger MC that I can adapt to the 993 booster canister
Why?
Old 01-18-2019, 02:26 PM
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Originally Posted by pp000830
Why?
For no other reason than to pique your curiosity, so you would ask why. ; )
Old 01-18-2019, 03:23 PM
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Gus
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Too funny - yes, the question is a “gotcha”.
real answer is simple - need to pump more brake fluid.
Old 01-18-2019, 05:48 PM
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Originally Posted by Gus
Too funny - yes, the question is a “gotcha”.
real answer is simple - need to pump more brake fluid.
Now my ignorance or inability to identify humor comes rushing in:
Why does one need to pump more brake fluid?
Andy
Old 01-18-2019, 05:49 PM
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Bill Verburg
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Originally Posted by pp000830
Now my ignorance or inability to identify humor comes rushing in:
Why does one need to pump more brake fluid?
Andy
Because he put bigger aftermarket calipers on his car
Old 01-18-2019, 06:43 PM
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Originally Posted by Bill Verburg
Because he put bigger aftermarket calipers on his car
Ok, my understanding is preserving brake balance is a goal when switching out calipers. I understand preserving brake balance has to do with the surface area of the combined caliper pistons. I was working under the theory that for Porsche bigger calipers mean more pistons giving better modulation at the extremes of performance but the total piston area remains the same and is just spread across more smaller pistons to preserve this balance. The only other factor I can think of influencing fluid volume range at actuation would be the retraction volume change of each piston which is governed by the roll-over geometry of the special flat sided o-rings use with each piston cup. I don't know if this travel varies much on bigger calipers.
So I guess I need a little education as to what changes in racing applications that need greater dynamic fluid modulation by the master cylinder.
Andy
Old 01-18-2019, 06:51 PM
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Bill Verburg
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Originally Posted by pp000830
Ok, my understanding is preserving brake balance is a goal when switching out calipers. I understand preserving brake balance has to do with the surface area of the combined caliper pistons. I was working under the theory that for Porsche bigger calipers mean more pistons giving better modulation at the extremes of performance but the total piston area remains the same and is just spread across more smaller pistons to preserve this balance. The only other factor I can think of influencing fluid volume range at actuation would be the retraction volume change of each piston which is governed by the roll-over geometry of the special flat sided o-rings use with each piston cup. I don't know if this travel varies much on bigger calipers.
So I guess I need a little education as to what changes in racing applications that need greater dynamic fluid modulation by the master cylinder.
Andy
Read this
Old 01-18-2019, 07:01 PM
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Gus
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Andy,
lets go back to basics - if you increase the number of pistons and increase the size of the pistons the volume of fluid needed to obtain equal travel for fewer pistons and smaller pistons is going to increase. If you do this on all four corners the brake pedal travel has to increase because more fluid needs to be pushed to the larger and greater number of pistons. So if you want your brake pedal to start working at the top you have to get a larger MC that allows more fluid to be pushed to the pistons for equal travel.
Another option would be to add a second MC, dual MC with one for front and one for rear.
Right now I am trying to gather information which will allow me to decide if I can adapt a larger MC or modify my pedal box for a dual MC setup.
does that help?
Old 01-18-2019, 07:05 PM
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Gus
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Good move Bill -👍
Old 01-18-2019, 08:53 PM
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Now I seem to understand, a setup for racing may include calipers with greater piston total area than the stock street pistons and so the volume of fluid needed from the master cylinder can be greater in such cases and exceed the capacity of the stock master cylinder.
Thanks for the education.
Andy
Old 01-18-2019, 09:00 PM
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Gus
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Good job Andy



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