Notices
991 2012-2019
Sponsored by:
Sponsored by:

Replacing front axles

Thread Tools
 
Search this Thread
 
Old May 14, 2026 | 09:06 PM
  #31  
FJ4X420's Avatar
FJ4X420
Advanced
 
Joined: Jan 2025
Posts: 75
Likes: 19
From: Big Bear, CA
Default

Here’s a couple pics I saved. I just loosened the rear mount if I remember correctly to let it drop without interference. There are some was a plastic box with electrical connection that I took off. Should be minimal from that end. Most of the labor time is at the front once you loosen everything you will need to pry the front mount toward the rear of the vehicle to clear and lower from its current location. Good luck. It will be a good felling when you all done and done.
Prying it back towards the rear
Prying it back towards the rear
Dropping it a few inches
Dropping it a few inches
Reply
Old May 14, 2026 | 09:23 PM
  #32  
connerza991's Avatar
connerza991
8th Gear
 
Joined: May 2026
Posts: 8
Likes: 9
Default

Amazing, thanks man! So I guess it's just pivoting slightly at the joint of the cardan shaft then. FSM says it can pivot up to 20deg, so that should be more than enough to let the front drop a few inches.
I'm just reading through the FSM procedure for dropping the cardan shaft, and it seems wellbeyond what I'm open to taking on this weekend. So glad you didn't have to do that.
Reply
Old May 15, 2026 | 01:03 PM
  #33  
checkmate1996's Avatar
checkmate1996
Rennlist Member
20 Year Member
 
Joined: May 2002
Posts: 2,563
Likes: 218
From: Columbus, Oh
Default

Originally Posted by connerza991
Amazing, thanks man! So I guess it's just pivoting slightly at the joint of the cardan shaft then. FSM says it can pivot up to 20deg, so that should be more than enough to let the front drop a few inches.
I'm just reading through the FSM procedure for dropping the cardan shaft, and it seems wellbeyond what I'm open to taking on this weekend. So glad you didn't have to do that.
Please take some good pictures and notes! thanks!
Reply
Old May 30, 2026 | 11:58 PM
  #34  
connerza991's Avatar
connerza991
8th Gear
 
Joined: May 2026
Posts: 8
Likes: 9
Default

Originally Posted by checkmate1996
Please take some good pictures and notes! thanks!
Got it done a 2 weekends ago! Sorry for the late reply, been too busy recently to write it up. It was definitely more than anything I have done before, but doable provided you have the right tools, a copy of the FSM, and plenty of time on your hands. The most nerve-racking part was definitely balancing the front diff on a transmission jack while it was still connected to the cardan shaft. The risk of it slipping and putting huge stress on the shaft knuckle / transmission was the only thing that made it stressful. If I had to do it again, I probably would have just properly gone the for the full front final drive removal (removing the cardan shaft, fully lowering the front final drive, etc.). But it worked out, and I didn't break anything

I am getting a slight click every once in a while when navigating in bumpy slow car parks. No continuous clicking in sharp parking lot turns like you would expect from a bad CV axle. No other symptoms (grinding, vibration, etc.) I've lifted the car back up and triple checked torque on all the bolts + paint marked them to make sure nothing was backing out. I noticed the new axle joints were a bit stiff, so it might be them. It may also just be me being super paranoid and hyper-focusing on every noise since I did all this work up there.
Anyways, here are my notes:

Special Tools Needed
  • Transmission jack
  • Bolt-on Axle puller. Mine was too small, so I ended up using a 4lb sledge to loosen the axle from the hub
  • 3/4" drive torque wrench
  • 32mm socket (I used a 1/2" drive to go with my impact + a converter for the torque wrench)
  • High-torque impact wrench
Overall process
  1. Lift vehicle and remove front wheels
  2. Remove front and middle underbody covers
  3. Remove front subframe, unhook straps holding it on under gas tank, and plastic gas tank cover
  4. Wipe up old grease from the busted axles
  5. Remove bracing and plastic electric box from the middle of the underbody (under the rearward part of the final drive)
  6. Loosen axle nuts and free from the wheel hub
  7. Unbolt axles from front final drive flanges
    1. You'll need to stick a screwdriver in the brake rotors to keep the axles from turning when you do this.
  8. Remove the front final drive. This is where you can either take it fully out or just do what I did at your own risk:
    1. Support front diff with transmission jack
    2. Loosen rear mount
    3. Unbolt the bolts running through the front mount
    4. Lower the jack only a few inches. Remember, you do not want to be putting too much flex on the cardan shaft joint
  9. Free the axles from the final drive flanges. You may need to shift the final drive slightly left/right in order to free them.
  10. Pull them out of the wheel hub and out of the car through the wheel well. It helps to have someone to hand them to.
  11. Reverse the process to put everything back in.
    1. Torque specs for bolts are in the FSM. Use new bolts for axle to flange. Use new lock nuts for axle.
    2. Be sure the axles are inserted fully into wheel hub before attaching to the diff flanges. You may need to rotate them until they set in the proper orientation.
loosening the axle from the hub. screw the old nut and hit it rather than the axle itself
loosening the axle from the hub. screw the old nut and hit it rather than the axle itself
bracing and box to remove
bracing and box to remove
rear diff mount
rear diff mount
Jack under the diff
Jack under the diff
rear diff mount loosened/lowered
rear diff mount loosened/lowered
Freeing axle from the diff
Freeing axle from the diff
diff lowered below the axles
diff lowered below the axles
Diff re-mounted and axles in place
Unbolting axles from flange before lowering diff
axles bolted back in
axles bolted back in

Last edited by connerza991; May 31, 2026 at 12:01 AM.
Reply
Old May 31, 2026 | 01:29 PM
  #35  
checkmate1996's Avatar
checkmate1996
Rennlist Member
20 Year Member
 
Joined: May 2002
Posts: 2,563
Likes: 218
From: Columbus, Oh
Default

Amazing write up. Thank you for taking the time to do this. I will be doing this soon myself. I may be going down the route of rebuilding the cv axles. I’ve done this on other Porsches. I will also be taking some video and pictures to build on this thread. I’m glad it “mostly” worked out with no issues.also, how do you get a copy of the fsm?

Reply
Old May 31, 2026 | 03:36 PM
  #36  
connerza991's Avatar
connerza991
8th Gear
 
Joined: May 2026
Posts: 8
Likes: 9
Default

Originally Posted by checkmate1996
Amazing write up. Thank you for taking the time to do this. I will be doing this soon myself. I may be going down the route of rebuilding the cv axles. I’ve done this on other Porsches. I will also be taking some video and pictures to build on this thread. I’m glad it “mostly” worked out with no issues.also, how do you get a copy of the fsm?
It's on a Rennlist thread here
Reply




All times are GMT -3. The time now is 01:50 PM.

story-0
Theon Goes Full Carbon Fiber With Stunning New Build

Slideshow: Built around a carbon-bodied 964 and a naturally aspirated 4.0-liter flat-six, this bespoke commission highlights how far the restomod formula has evolved.

By Verdad Gallardo | 2026-06-06 14:41:46


VIEW MORE
story-1
Genius Porsche-Themed Gifts That'll Make Any Dad or Grad Smile

Slideshow: Six genius gifts that'll make any Dad smile.

By Joe Kucinski | 2026-06-08 16:57:00


VIEW MORE
story-2
10 Used Porsches Are Selling for Way Too Cheap

Slideshow: These 10 used Porsches offer more driving thrills than their price would suggest.

By Joe Kucinski | 2026-06-03 09:11:13


VIEW MORE
story-3
Tuner Is Converting Porsche 911s Into Shooting Brakes

Slideshow: A Polish Porsche specialist is moving ahead with one of the most unusual 911 conversions in recent memory: a shooting brake version of the 991-generation sports car.

By Verdad Gallardo | 2026-06-01 19:46:47


VIEW MORE
story-4
This Coachbuilt Creation Is A Modern Take on the Legendary Porsche 917

Slideshow: A Porsche Carrera GT has been transformed into a one-off coachbuilt machine that blends analog supercar engineering with styling inspired by the legendary 917 race cars.

By Verdad Gallardo | 2026-06-01 17:06:04


VIEW MORE
story-5
Is This Convertible Cayenne A Steal, Or A Returnless Investment?

Slideshow: A heavily modified Porsche Cayenne convertible with faux wood trim and a long list of flaws recently sold at auction for surprisingly little money.

By Verdad Gallardo | 2026-05-29 18:52:37


VIEW MORE
story-6
10 Best Non-Flat Six Porsches You Can Buy For Under $100K

Slideshow: If you have $100K to spend on a Porsche but want something a little different, these are the 10 best non-flat six Porsches you can buy.

By Joe Kucinski | 2026-05-28 15:36:11


VIEW MORE
story-7
Porsche's Top 5 Most Questionable Naming Decisions

Slideshow: For a company obsessed with engineering precision, Porsche has occasionally named its cars in ways that left even loyal enthusiasts scratching their heads.

By Verdad Gallardo | 2026-05-27 18:43:48


VIEW MORE
story-8
Pogea Racing's 964 Porsche 911 Reimagination Stands Out in a Crowded Field

Slideshow: Pogea Racing's latest Porsche 964 project blends carbon-fiber construction, modern chassis upgrades, and up to 500 horsepower while keeping the air-cooled 911 experience firmly analog.

By Verdad Gallardo | 2026-05-23 10:34:27


VIEW MORE
story-9
6 Convertible Top MYTHS Most People Don't Understand!

Slideshow: dispelling common convertible top myths

By Michael S. Palmer | 2026-04-03 00:00:00


VIEW MORE