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That's The Brakes: Pedal to the floorboard

Old 09-09-2018, 06:53 PM
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dsrufer
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Default That's The Brakes: Pedal to the floorboard

Rennlisters:


I could use a moment of your guidance with respect to a brake pedal going down to the floorboard. Here is what I know:
  1. Stock 2011 Cayman S (987.2)
  2. Track event decelerating from 100-ish MPH
  3. Brakes were warmed up (20 minute mark of aggressive driving)
  4. Brake pedal went to the floorboard slowly (about 3 seconds)
  5. Car slowed down but only slowly (like applying half the brake pressure)
Once in the paddock, the following was determined:
  1. Brake fluid had come out the reservoir (a decent amount)
  2. Zero air when bleeding the lines
  3. Good rotors
  4. One-third remaining on track brake pads
After the bleeding, the brakes seemed okay but were not tested at full speed or temperature.

Thank you for your input and guidance. All is greatly appreciated.

Dan

Old 09-09-2018, 07:22 PM
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phroenips
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What kind of brake fluid was in there previously, and how old was it?
Old 09-09-2018, 07:37 PM
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ekam
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Did you check and make sure there's no leaks in the lines and thee seals in the calipers are in good shape?
Old 09-09-2018, 08:19 PM
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dsrufer
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Thanks for the responses. I'll add:
  1. Reasonably new stainless-steel brake lines
  2. Zero brake line leakage (not a drop anywhere along the lines or at the calipers/pistons)
  3. New racing brake fluid (600 F+)
Honest.

Thanks again.

Dan
Old 09-09-2018, 08:22 PM
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MrMoose
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Sure sounds to me like you boiled the fluid. You want fresh fluid for the track, and make sure it's DOT 4.

(Posted at the same time as you. If it was fresh racing fluid then no idea.)
Old 09-09-2018, 09:28 PM
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phroenips
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That was my first thought as well. I mean, I suppose it's possible the brake fluid was still boiled despite being high temp/racing fluid? I know I've had that happen on my Audi RS5, but that's a 4000 pound pig.
Old 09-09-2018, 09:57 PM
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gman3280
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I had this same issue. The 987.2 system is over boosted. I replaced the master and booster with th 997 gt3 units and it’s perfect. Still have heat issues but no pedal to the floor.
Old 09-09-2018, 11:51 PM
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ClassJ
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You lost some fluid right? Did it come out from around the master cylinder or is it unknown where it leaked so far?

Fluid can leak out the back of the master cylinder and into the booster on some cars. Usually there will be seepage around the booster to cylinder interface.
Old 09-10-2018, 09:13 AM
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MyNameIdeasWereT
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Originally Posted by phroenips
I mean, I suppose it's possible the brake fluid was still boiled despite being high temp/racing fluid?
Just because it's high temp fluid, doesn't make it immune to overheating. It's significantly less likely, but it's entirely dependent upon your braking habits on track.

Did you check brake fluid level before the event? How much brake fluid did you lose? That would be my greater concern, a significant loss means that it's going somewhere.
But also keep in mind that when pads get significantly worn down, it takes more fluid to fill the caliper pistons, so the reservoir may read lower than expected.
Old 09-10-2018, 11:43 AM
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Pep!RRRR
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Plus, the thinner pads transfer more heat.
Old 09-10-2018, 12:12 PM
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986
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Originally Posted by dsrufer
One-third remaining on track brake pads
As pads are worn down they are more prone overheat the caliper and boil the fluid also.

What pad brand / compound are you using? Also do you have GT3 brake cooling ducts (they cost less than $10 and take 5 minutes to install.)
Old 09-10-2018, 03:31 PM
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dsrufer
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Thank you each for your responses. All is greatly appreciated. GMAN-3280's feedback is in line with the race track consensus pointing to an issue with the master cylinder. Since we know the brake lines were okay (no leakage, no air, etc.), the displacement of brake fluid in the reservoir must have occurred at the cylinder (via a piston issue?). It's headed to the shop.

Thank you again.

Dan
Old 09-10-2018, 03:38 PM
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MrMoose
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I could be wrong, but I don't see how the MC could fail in a way to cause fluid to be pushed out the reservoir. My thinking is still that the fluid in the lines boiled, which pushed fluid out the MC. You wouldn't find air in the lines when that happened as when things cooled down the fluid in the lines would just re-condense (there's no way for air to get in there unless the MC was completely drained.)

Anyway, see what the shop says.
Old 09-10-2018, 03:41 PM
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daylorb
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Sure sounds like the fluid boiled/came out - what else could it actually be? Sounds like a good call to take it in and have it checked-out.
Old 09-10-2018, 03:45 PM
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Turbodan
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if fluid came out around master cylinder it sounds like that is your problem.

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