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Rear reflector repair - something different

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Old 01-06-2007, 11:01 AM
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Computamedic
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Default Rear reflector repair - something different

My rear reflector unit is "fairly" new - I replaced it when I got the car almost 3 years ago and, since it lives in a garage, it hasn't turned pink yet!!

However, when it was in the body shop for it's repaint earlier in the year it seems that when it was all put back together the three little plastic "prongs" which hold the light unit to the body got broken, so I now have a light unit which is a little loose around the bottom edge.

Since the rest of the unit is in perfectly good condition I'm reluctant to spend £200+ on a new one and I wondered if anyone had ever attempted to repair/improve on the three mounts. I had an idea to epoxy some metal hooks (like cup hooks) into the plastic moulding so that they can lock into the mount on the body. I think that might work but I'd be interested to hear anyone else's experiences before I try.

Regards

Dave
Old 01-06-2007, 05:42 PM
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Marc Shaw
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Originally Posted by Computamedic
...I had an idea to epoxy some metal hooks (like cup hooks) into the plastic moulding so that they can lock into the mount on the body. I think that might work but I'd be interested to hear anyone else's experiences before I try...
The little tabs on my old one were broken too - I still had the pieces and tried to re-glue them with expoxy and the repair lasted about 10 minutes.

Marc
Old 01-06-2007, 06:01 PM
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Heirsh
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I have had excellent luck with epoxy and repairing plastic parts. I fixed one of my shark fins with it. The area has to be perfectly clean. I went further and roughed it up. I also used a well known brand epoxy "for plastic". It wasn't near as brittle as some epoxy when it dried.

The housing is pretty beefy. I bet you could drill into it and affix things with screws if you wanted. Epoxy for sure, so long as the surface prep and epoxy type are correct.

I'm surprised Marc didn't have more success. Even regular ole general use epoxy has served me well on plastic in the past.
Old 01-06-2007, 06:24 PM
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garrett376
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my method:
https://rennlist.com/forums/964-forum/254887-parts-search-anyone-have-an-old-cracked-broken-unwanted-rear-tail-light.html
Old 01-07-2007, 09:41 AM
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Computamedic
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Well - that worked out pretty well. I found some suitably sized cup hooks in Homebase and dremelled the threaded end off and attached them to the remains of the plastic locating lugs with some quick drying Araldite. Left to set for a couple of hours and the "new" lugs seem much stronger than the originals - and they fit perfectly!!

I used two hooks for each lug since it seemed to fit quite well and would give it plenty of strength.

Regards

Dave
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