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- - My 964 kit... (https://rennlist.com/forums/964-forum/1113512-my-964-kit.html)

I'm not much for posting, as I usually show projects when they are finished. That said, this group seems uniquely supportive and engaged, so I post the beginnings of my next year's work. I started with a high-mileage 1994 C2, and took everything off. Welded up a dolly and sent the body off to a friend to strip. I made a list of parts and the cartons began arriving. I expect to have it running late next summer if all goes approximately as planned. I've built/restored a lot more airplanes than cars, and am finding the relative simplicity a blessing. Below is a shot today of the body in its most basic form, and a list of the stuff I'm working with. I've learned a great deal from reading this forum for the past 2 months as I've been disassembling, cleaning, and making choices, so I'd like to thank all of you who have come before me on this journey!

Porsche 964 rebuild process parts list

Momo Mod 07 steering wheel
Momo steering wheel hub
Airbag delete
Horn contact
Rennline Aluminum Key surround
Clear Front Fog light lenses
964 Front brake duct kit
9eleven LED headlights

Recaro Pole Position seats
Recaro seat mounts/sliders
Rennline Lower Dash delete
Fenn-Line sunroof delete panel
Rennline floor boards
Rennline pedals

Rothsports short shifter
Rothsports front rod
Golden Rod rear rod

Motion Control double adjustable shocks/springs
964 RS Adjustable swaybars, Front/Rear
ER front control arm bushings
ER rear spring bushing kit
9M front uprights and wheel bearings
Tarrett GT2 tie rod assemblies
Rothsport steering rack bushings
Rear wheel bearings
RS strut tower brace
ER front camber plates
Rennline rear monoballs
Rothsport steering rack brace

Brembo GT brake kit - 335x32 front, 328 x 28 rear
SS lines
993 brake booster
993 master cylinder
Gutted PV valve
ABS Sensors
Rebuild manual steering rack

Augment Custom Wheels - 18 x 8.5, 18 x 10
Speedline Wheels - 18 x 9, 18 x 10.5
Michelin PSS Tires

Rennline tubular engine carrier
Heigo bolt-in roll bar with x-brace
Ducktail (Getty)
New oil cooler
New oil lines - complete
Oil cooler fan/resistor/sensor
Powdercoat all sheet metal
Cad plate/replace all hardware
993 door handles

Griffith AC condenser
Griffith AC evaporator
Denso AC compressor
Griffith AC lines
New blower motors
New evaporator fan
AC dryer
CCU rebuild/upgrade
Gauge overhaul

Alternator rebuild
Alternator fan + bearing

Rennline tubular engine carrier
Starter
All fuel lines
Fuel pump
Fuel filter
Wevo engine mounts (Blue)
RS transmission mount

Rothsport engine build 4.1 liter
Motec ECU
M&M exhaust with 200-cell cats + heat
Bill Rader transmission rebuild/re-gear
Guard LSD

Bare metal re-spray
Sid Chavers custom interior

https://cimg1.ibsrv.net/gimg/rennlis...2e8ac6fb7d.jpg

Hmmm. I purchased a Revell model kit of a 911 about two years ago. Still haven't opened the box. I hate you. LOL

Can't wait to watch this build.

As a pilot and 964 owner I'll be watching this.

I'm sure you'll enjoy working without the FAA looking over your shoulder!! Less paperwork too.

Wow, what a list - this should be good :thumbsup:

That list looks familiar.
Well except the full repaint, trans, and rothsport built. Those will come, trans soon. Paint maybe never. Don’t like them too clean.

Wow, what a project! Can't wait to watch this build. Just curious from your screen name, are you in Pittsburgh by any chance?

Mr. Wolfe

What color was it before?...what color will it be?

https://cimg9.ibsrv.net/gimg/rennlis...617166c07d.jpg
It was a scratched up dark purple blue - it had been repainted once poorly. It will be a 1969 VW color - pale blue/grey.

To the previous question - the first plane I built was a Pitts Model 12 - and it turned into my forum screen name - so no I don't live in Pittsburgh! Model 12 photo enclosed

Also looking forward to seeing this build - you've clearly done your homework!

nterested to know who/how you're doing the Fenn Lane panel. My trusted mechanic and friends all think I'm crazy to remove the sunroof cassette and weld in the Fenn Lane panel. But the weight savings and the additional height are compelling.

I installed the panel. Braced it in from underneath with wood, used TiG with a phosphor bronze filler rod. Needed some hammer/dolly work in the corners, but not an awful job. The roof will need a little filler to have consistent contours, but nothing significant. One of the other forum posts recommended a filler with aluminum to prevent cracking and that's what I used.

On the other hand, removing the sunroof structure is a royal pain - particularly the rear pinch seam. I had most of the interior out, and it still involved some colorful language and a lot of air tools. Ultimately it came out, and I was shocked at both the weight of all the components and the feeling of spaciousness with it gone.

Quote:

Originally Posted by pitts12driver (Post 15446884)

Thanks for that, it's very helpful. I haven't been able to find anyone experienced with the process, and will a go at it this winter on my own. The car will be tracked, so I'm hoping the filler doesn't start cracking down the road... :cheers:

https://cimg2.ibsrv.net/gimg/rennlis...c745f3a9a5.jpg
Amazing how well all the old suspension parts clean up...

You have a good taste sir and a budget to back it. Keep the updates coming...:cheers:

Wow, all the good stuff! Welcome to the forum and thanks for posting. We're all excited for you.
4.1, M.C. suspension, regear, sunroof delete, Speedlines and custom VW color.
Can't wait to see a 964 Sid Chavers custom interior!

Quote:

Originally Posted by pitts12driver (Post 15457727)

https://cimg2.ibsrv.net/gimg/rennlis...c745f3a9a5.jpg
Amazing how well all the old suspension parts clean up...

Amazing! What did you do to get it like this? Soap then sand blast?

Quote:

Originally Posted by C4TT (Post 15463860)

Amazing! What did you do to get it like this? Soap then sand blast?

washed in my parts washer and then glass bead blasted in the cabinet. The glass almost polishes the metal. All parts out for clear coat now. Hopefully the Elephant Racing refurb on the control arms and spring plates looks as nice!

Progress. Probably a long month of blocking and sanding, but the metal work (minimal as it was) is in the rear view mirror...

Okay - So with the new year, the body is heading to color! Hopefully by early February, I'll begin to reassemble.

The seat backs are painted, the roll bar and wheels match, and the suspension is beginning to go back together with all new parts.

Oh my goodness...........

Wow, Looks really good.

Good progress. The seat backs look outstanding in the blue/gray.

Wow - this will be amazing - can't wait to watch your progress! :thumbup:

Living the dream. Awesome

Fantastic parts list :thumbup:
Subscribed :corn:

700 hours in paint so far and counting. Goes to clear coat today, and I should have it back in my shop mid-march. Still hoping for July on the road but it may slip until August...
https://cimg2.ibsrv.net/gimg/rennlis...be27836651.jpg
https://cimg7.ibsrv.net/gimg/rennlis...b9c28dec4e.jpg

Beautiful work on the paint - love the stripes against that seafoam gray.

I'm in. Love your work so far.

I love the attention to detail.

Wow what a build! Thanks for sharing! I dream of doing something like this one day, very inspiring.

Cheers

subscribed I love a good build thread :thumbup:

Looks incredible!!

Mr. Wolfe

wow really like that ..............:thumbsup:

https://cimg9.ibsrv.net/gimg/rennlis...799b713534.jpg
Nothing like a fresh 4 liter Rothsport build to make you smile!

Wow! Looking amazing! :thumbup:

Very nice indeed :thumbsup:

Great project!! Curious as to why you went with cats and this muffler vs their standard GT3 muffler set-up?

Wow, I'm in for this one! Looks awesome so far

Wowzers - that looks super cool.

This project Looks very Nice :-)

Wow!!! Can’t wait to see the finished product. It looks amazing so far.

It's alive!!! Dyno results at end of video...

Those are some solid number ,,well done ........:thumbup: