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Bent clutch fork

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Old 05-21-2014, 04:47 PM
  #16  
reno808
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^ makes sense cost savings
Old 05-21-2014, 10:37 PM
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944Phil
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XSChop How did you machine the fork? I'm not a machinist by any means. Do you think I could a die grinder? Also are you still making short shift linkages?
Old 05-22-2014, 11:46 AM
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xschop
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I will build more rear chromoly linkages in a few weeks.
For the billet fork it was one-piece 4140 steel and took 2 days machine time by hand. Was not fun. Someone in S Carolina has that car. More material was added around the base curve of the forks and double material on the sides of the forks opposite the TOB.
Old 05-25-2014, 10:05 PM
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944Phil
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I pulled the clutch today and the fork is half cracked through.

Also I actually have a KEP stage 1, not stage 2.

My clutch disk is almost at the rivets so I'll change that at the same time .
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Old 05-25-2014, 10:06 PM
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944Phil
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More pics because everyone likes pics
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Old 06-14-2014, 07:19 PM
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944Phil
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I just reinstalled my clutch.

TRP sent me his NA clutch fork. Thank a lot for that!!!

I was very skeptical about the NA fork being used in the turbo. After looking at them side by side I am positive that using an NA fork is the way to go. It needs to be ground a bit to make it fit, but the advantage here is that I only ground where I needed to, and only around the tips. This leaves the break prone area with the maximum amount of material.

I went at it with a little die grinder and a file. I didn't want to heat the fork whatsoever. It fits with a bit of clearance.

Also of interest is that it seems the tips are hardened, only about 1/8 where they touch the TO bearing. I don't know this for sure, but they are harder to file than the rest of the tips.

I haven't driven the car yet as I'm still putting it all back together.
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Old 06-14-2014, 07:22 PM
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944Phil
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I also changed the clutch while I had everything off. I had a cup clutch in there and bought what I thought was another one. It looks like Sachs has changed the cup clutch. It fits so no biggie, I was just surprised. I hope it works as well.
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Old 06-17-2014, 12:12 AM
  #23  
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Glad you received it ok a quick scrub with steel wool should take care of that surface discoloration if it bothers you at all.



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