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VW/Audi 07K (2.5L 20V I5) Swap Thread

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Old 04-02-2019, 12:06 PM
  #1066  
senior_squishy
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How about the oil pan, any updates on that?
Old 04-03-2019, 01:13 PM
  #1067  
vt951
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Originally Posted by senior_squishy
How about the oil pan, any updates on that?
Not much of an update yet. I have reverse engineered the stock pan, so have all the original features measured and in CAD. Designing the modifications is next on my to do list. Next week I think I’ll have something to show. In the meantime:



Last edited by vt951; 04-03-2019 at 02:13 PM.
Old 04-06-2019, 01:48 AM
  #1068  
hinton
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Bellhousings, clutches and flywheels are now available for purchase at the link below. If you placed a deposit for the BH Alan will be PM'ing you a discount code. We were able to get the clutch kits priced below the standard 951 kits, which is awesome!

https://www.boostbrothersgarage.com/944-07k-swap
Old 04-06-2019, 10:01 AM
  #1069  
V2Rocket
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awesome!
at some point will some of the "mount kit" parts be ala carte?
say if someone has no intention of running PS, the pulley and bracket will be surplus.
Old 04-06-2019, 10:10 AM
  #1070  
hinton
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Originally Posted by V2Rocket
awesome!
at some point will some of the "mount kit" parts be ala carte?
say if someone has no intention of running PS, the pulley and bracket will be surplus.
Yes, and I can create a discount code now to remove a single component and drop the price, did that for a guy not running PS.

The limiting factor is the website itself, it’s difficult to have multiple different options for one item (besides a color, stage etc). I’m still figuring all that out.

it will likely end up being everything ala carte and then the complete kit once everything is done.
Old 04-06-2019, 12:44 PM
  #1071  
Ifly951
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My engine is likely on the outside with my 88 Turbo. I really like the idea of this swap, more and more.

My question is, will it be able to pass smog/swap issues in CA. Have smog equipment, stock VW exhaust up to CAT. Etc.
Old 04-06-2019, 01:18 PM
  #1072  
vt951
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Originally Posted by Ifly951
My engine is likely on the outside with my 88 Turbo. I really like the idea of this swap, more and more.

My question is, will it be able to pass smog/swap issues in CA. Have smog equipment, stock VW exhaust up to CAT. Etc.
sorry, but I really don’t know the CA smog rules. I think you’ll be facing an uphill battle though. Pretty sure V2 Rocket made some related comments on this thread.
Old 04-06-2019, 06:40 PM
  #1073  
Nowanker
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Originally Posted by Ifly951
My engine is likely on the outside with my 88 Turbo. I really like the idea of this swap, more and more.

My question is, will it be able to pass smog/swap issues in CA. Have smog equipment, stock VW exhaust up to CAT. Etc.
CA smog law says engine swap cars need all the equipment attached to the new motor transferred over, and (paraphrasing here...) that the cat needs to be mounted the same distance away from the manifold as it was on the donor car.
You can swap newer motors into earlier cars, but not the other way around.
Swapped cars need to have a BAR sticker issued by a smog referee. I've heard accounts of them being extreme sticklers, as well as them being somewhat understanding.... I guess it's luck of the draw which one you get.
If you can reuse the VW ECU and mount the cat roughly as close to the exh man as stock, should be good. Need to use stock manifolds (or CARB approved aftermarket!) for compliance...
Old 04-06-2019, 07:02 PM
  #1074  
V2Rocket
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you'd need stock intake and exhaust manifolds which earlier in the thread were determined not to fit in the 944 chassis.
exhaust was "workable" with a mod but the intake apparently no go.

unless you can find space for the stock 07k intake manifold, or someone makes a CARB approved alternative intake manifold, 100% no way to smog a 07K-944 in CA.
Old 04-06-2019, 07:21 PM
  #1075  
hinton
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Originally Posted by V2Rocket
100% no way to smog a 07K-944 in CA.
time to move...
Old 04-06-2019, 11:49 PM
  #1076  
hinton
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Like it was meant to be!

Old 04-07-2019, 12:43 AM
  #1077  
V2Rocket
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Originally Posted by hinton
time to move...
working on it
Old 04-07-2019, 03:18 AM
  #1078  
ealoken
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Originally Posted by hinton
Like it was meant to be!

all i can think of here is a gtx40g2 turbo
Old 04-07-2019, 04:30 AM
  #1079  
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Originally Posted by ealoken
all i can think of here is a gtx40g2 turbo
Haha! There will likely be an HX35 taking up that space.
Old 04-07-2019, 10:29 AM
  #1080  
V2Rocket
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so jealous of all the space in front of the engine.
i think i want that extra 4" more than i care about having a newer cheaper iron block timing chain engine, lol.

spent the last few weekends working on a new rad frame for a non-porsche rad so i can fit a big single rad fan to clear the ac and supercharger pulleys and spare some amps to run an oil cooler fan...but since i'm trying to move the alternator to the former PS bracket now the "PS belt" is perilously close to the lower rad hose which if it moves any further away from the alt will block off the expansion tank feed line on this rad...

it'll all fit eventually but i might get ~3/4" between fan and AC compressor when all done. stupid long 944 engine...


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