Notices
944 Turbo and Turbo-S Forum 1982-1991
Sponsored by:
Sponsored by: Clore Automotive

Refresh951's Hybrid Ultra Stroker Build

Thread Tools
 
Search this Thread
 
Old 01-05-2013, 01:49 PM
  #91  
refresh951
Rennlist Member
Thread Starter
 
refresh951's Avatar
 
Join Date: Jun 2010
Location: Marietta, Georgia
Posts: 3,365
Likes: 0
Received 22 Likes on 9 Posts
Default

So I spent much of the Christmas break researching turbos for my build. I have learned a great deal but I am still far from getting my mind around all the variables. One thing I know for sure is that the proper turbo selection is critical to achieving my goals. With my 2.5L I spent a great deal of time researching bolt on options and it proved to be very beneficial.

I have been looking primarily at Garrett GT and Holset HX Turbos. I keep coming back to the GT3582R with a Tial SS turbine housing. If I go GT3582R the critical choice will be .82 ar or 1.06 ar. Right now I am leaning towards the .82 ar because of the quicker spool. Duke's Green Hunter dyno is very impressive with impressive spool (16V). Duke was running the GT3582R .82 ar:


Duke never ran higher than 17 psi nor did he run E85. My question was can the GT3582R .82 ar deliver 550 rwhp with my setup? I am thinking it will take around 22-23 psi to meet my goals (possibly a bit more). I have looked at a lot of dyno sheets on other forums. Here is a Supra dyno running an IS300 3L with a single scroll GT3582R .82 ar. Pretty impressive if real and not that different than Duke's dyno but obviously higher boost. Looks like the .82 ar could deliver at least 21 psi to redline. This dyno is pretty much my goal although with I want slightly better afr's.




Any thoughts?
Old 01-05-2013, 02:13 PM
  #92  
Thom
Race Car
 
Thom's Avatar
 
Join Date: Mar 2002
Posts: 4,329
Received 41 Likes on 31 Posts
Default

Firstly, Duke has a CR of 9.5 while you are planning on 8.3, plus he may be able to run a far more aggressive ignition profil than you (and me!) thanks to his 16V head. To me this means he is getting a spool with his GT3582R than may not be reached with an 8V head.

Secondly, the GT3582R has become osbolete since the GTX3076R came out. The latter will flow the same and spool better thanks to its lighter wheels. In fact it flows so much that Garrett launched the GTX3576R so that this 76mm "X" comp wheel could flow as much as it could. It also means that by the time you need a GTX3576R you will necessarily choose the large 1.06 turbine housing, because the GT30's 0.82 and 1.06 housing flow respectively the same as the GT35's 0.63 and 0.82. The GT30 turbine is also more efficient than the larger GT35 turbine. At least that is what the turbine charts from Garrett say.
On paper, a GTX3076R with a 1.06 turbine housing should therefore have the same peak flow as a GT3582R with a 0.82 turbine housing. The GTX3076R will however necessarily spool better because both its wheels are smaller/lighter than the GT3582R's.

Thirdly, when checking out for the GTX3076R compressor map, make sure you check out the GTX3576R's compressor map instead. Though both turbos use the same compressor, Garrett has strangely published a comp map for the GTX3076R that was apparently established with a 0.70 A/R compressor cover, while the GTX3076R is actually sold as standard with a 0.60 A/R compressor cover, as is the GTX3576R.

Last edited by Thom; 01-05-2013 at 03:32 PM.
Old 01-05-2013, 02:24 PM
  #93  
Rogue_Ant
Addict
Rennlist Member

Rennlist
Small Business Partner

 
Rogue_Ant's Avatar
 
Join Date: May 2006
Location: Denver
Posts: 5,252
Likes: 0
Received 4 Likes on 4 Posts
Default

Originally Posted by Thom
Firstly, Duke has a CR of 9.5 while you are planning on 8.3, plus he may be able to run a far more aggressive ignition profil than you (and me!) thanks to his 16V head. To me this means he is getting a spool with his GT3582R than may not be reached with an 8V head.
I don't think I've ever noticed an improvement in spool-up due to higher CR. In-fact, a higher-CR engine should have less exhaust energy due to more energy being utilized in combustion - which would actually be a detriment to spool-up...

Duke's higher CR also means less ignition advance compared to a 8.3 engine. Further, the 16v head will want less ignition advance than an 8v head due to the centered spark-plug and better combustion chamber.
Old 01-05-2013, 02:33 PM
  #94  
Thom
Race Car
 
Thom's Avatar
 
Join Date: Mar 2002
Posts: 4,329
Received 41 Likes on 31 Posts
Default

I experimented with less ignition timing during the spool up phase as I expected that higher EGTs would improve the spool but it actually made it worse. I did not even notice a difference in EGT during spool up, but a difference would eventually show up only when the turbo is already spooled to peak boost and the engine has reached its upper rpm range under WOT.

For the same CR, the 16V will knock with a more aggressive ignition profile than the 8V head, so maybe Duke's ignition profile would work on a 8V head engine with a CR of 8.3 but the resulting dynamic compression ratio should be lower on the 8V, whence a slower spooling turbo.
Old 01-05-2013, 02:40 PM
  #95  
toddk911
Drive-by provocation guy
Rennlist Member
 
toddk911's Avatar
 
Join Date: Apr 2002
Location: NAS PAX River, by way of Orlando
Posts: 10,439
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by Thom
I experimented with less ignition timing during the spool up phase as I expected that higher EGTs would improve the spool but it actually made it worse. I did not even notice a difference in EGT during spool up, but a difference would eventually show up only when the turbo is already spooled to peak boost and the engine has reached its upper rpm range under WOT.

For the same CR, the 16V will knock with a more aggressive ignition profile than the 8V head, so maybe Duke's ignition profile would work on a 8V head engine with a CR of 8.3 but the resulting dynamic compression ratio should be lower on the 8V, whence a slower spooling turbo.
Would your spool up data mean that wrapping headers and the turbo and downpipe to retain heat for spool is also detrimental to spool?
Old 01-05-2013, 02:42 PM
  #96  
refresh951
Rennlist Member
Thread Starter
 
refresh951's Avatar
 
Join Date: Jun 2010
Location: Marietta, Georgia
Posts: 3,365
Likes: 0
Received 22 Likes on 9 Posts
Default

Originally Posted by Thom
Firstly, Duke has a CR of 9.5 while you are planning on 8.3, plus he may be able to run a far more aggressive ignition profil than you (and me!) thanks to his 16V head. To me this means he is getting a spool with his GT3582R than may not be reached with an 8V head.

Secondly, the GT3582R has become osbolete since the GTX3076R came out. The latter will flow the same and spool better thanks to its lighter compressor wheel. In fact it flows so much that Garrett launched the GTX3576R so that this 76mm "X" comp wheel could flow as much as it could. It also means that by the time you need a GTX3576R you will necessarily choose the large 1.06 turbine housing, because the GT30's 0.82 and 1.06 housing flow respectively the same as the GT35's 0.63 and 0.82. The GT30 turbine is also more efficient than the larger GT35 turbine. At least that is what the turbine charts from Garrett say.
On paper, a GTX3076R with a 1.06 turbine housing should therefore have the same peak flow as a GT3582R with a 0.82 turbine housing. The GTX3076R will however necessarily spool better because the compressor wheel is lighter than the GT3582R's.

Thirdly, when checking out for the GTX3076R compressor map, make sure you check out the GTX3576R's compressor map instead. Though both turbos use the same compressor, Garrett has strangely published a comp map for the GTX3076R that was apparently established with a 0.70 A/R compressor cover, while the GTX3076R is actually sold as standard with a 0.60 A/R compressor cover, as is the GTX3576R.
Thanks for the input. Here is an interesting writeup comparing GT vs GTX:

http://blog.perrinperformance.com/ga...omparo-part-2/

Cost is also a consideration.
Old 01-05-2013, 02:43 PM
  #97  
toddk911
Drive-by provocation guy
Rennlist Member
 
toddk911's Avatar
 
Join Date: Apr 2002
Location: NAS PAX River, by way of Orlando
Posts: 10,439
Likes: 0
Received 0 Likes on 0 Posts
Default

Refresh have you considered doing these same motors as a crate motor for sales? I would think this set up would easily sell for $7-8K retail leaving you a nice profit for your time and other 944/951/924/968 owners with a turn key drop in crate motor with crazy reliable power.
Old 01-05-2013, 02:53 PM
  #98  
Rogue_Ant
Addict
Rennlist Member

Rennlist
Small Business Partner

 
Rogue_Ant's Avatar
 
Join Date: May 2006
Location: Denver
Posts: 5,252
Likes: 0
Received 4 Likes on 4 Posts
Default

Originally Posted by Thom
I experimented with less ignition timing during the spool up phase as I expected that higher EGTs would improve the spool but it actually made it worse. I did not even notice a difference in EGT during spool up, but a difference would eventually show up only when the turbo is already spooled to peak boost and the engine has reached its upper rpm range under WOT.
Originally Posted by toddk911
Would your spool up data mean that wrapping headers and the turbo and downpipe to retain heat for spool is also detrimental to spool?
I played with this for a while a 12-18 months ago. I have logs showing that reduced timing will improve spool-up, but you have to pull out quite a bit of timing to get it to work. This is similar to a mild anti-lag system used in ralley.
The end-result was that the overall acceleration was not really improved. Even though there was more boost earlier, the reduced timing made less power. Essentially cancelling out any real benefit.
Old 01-05-2013, 02:57 PM
  #99  
refresh951
Rennlist Member
Thread Starter
 
refresh951's Avatar
 
Join Date: Jun 2010
Location: Marietta, Georgia
Posts: 3,365
Likes: 0
Received 22 Likes on 9 Posts
Default

Originally Posted by toddk911
Refresh have you considered doing these same motors as a crate motor for sales? I would think this set up would easily sell for $7-8K retail leaving you a nice profit for your time and other 944/951/924/968 owners with a turn key drop in crate motor with crazy reliable power.
Sid is the one to do this and he has talked about it. For me if I did this it would be another job and I already have a pretty good job. This is all about fun for me. Being in the garage and working on cars is how I relax...
Old 01-05-2013, 03:07 PM
  #100  
Thom
Race Car
 
Thom's Avatar
 
Join Date: Mar 2002
Posts: 4,329
Received 41 Likes on 31 Posts
Default

Originally Posted by Rogue_Ant
The end-result was that the overall acceleration was not really improved. Even though there was more boost earlier, the reduced timing made less power. Essentially cancelling out any real benefit.
I came to the same conclusion probably before reaching the required bottom ignition profile... No point making the car slower and the engine much less responsive just to get better spool IMO.
Old 01-05-2013, 03:10 PM
  #101  
Thom
Race Car
 
Thom's Avatar
 
Join Date: Mar 2002
Posts: 4,329
Received 41 Likes on 31 Posts
Default

Originally Posted by toddk911
Would your spool up data mean that wrapping headers and the turbo and downpipe to retain heat for spool is also detrimental to spool?
Our engines produce so much heat that extracting this heat out of the engine bay is IMO preferable to the hardly noticeable difference in spool that wrapping the relevant part of the exhaust may make.
Old 01-05-2013, 06:14 PM
  #102  
thingo
Rennlist Member
 
thingo's Avatar
 
Join Date: Feb 2005
Location: Sydney Australia
Posts: 1,135
Likes: 0
Received 9 Likes on 7 Posts
Default

Have you considered the HTA GT3582 from forced performance or is that beyond your budget? Spools sooner than the garrett and at least as much power.
Old 01-05-2013, 06:21 PM
  #103  
nick_968
Burning Brakes
 
nick_968's Avatar
 
Join Date: Apr 2002
Location: London, UK
Posts: 782
Likes: 0
Received 10 Likes on 7 Posts
Default

Originally Posted by Thom
I experimented with less ignition timing during the spool up phase as I expected that higher EGTs would improve the spool but it actually made it worse. I did not even notice a difference in EGT during spool up, but a difference would eventually show up only when the turbo is already spooled to peak boost and the engine has reached its upper rpm range under WOT.

For the same CR, the 16V will knock with a more aggressive ignition profile than the 8V head, so maybe Duke's ignition profile would work on a 8V head engine with a CR of 8.3 but the resulting dynamic compression ratio should be lower on the 8V, whence a slower spooling turbo.
I agree that the spool up is improved running more advance rather than less. Retarding the ignition in my experience just makes the response lazy and little or no improvement in spool. This does go against how anti lag systems work but I think that also requires dumping unburnt fuel in whilst retarding the timing.

But on the low vs high compression I dont think the compression ratio plays a big part in spool, certainly not the big difference you see here. Higher CR engines dont take in more air they just use that air more efficiently. Increasing the CR does not increase the exhaust pulse strength therefore it does not spool the turbo faster. If you had 2 8v engines one at 8:1 and one at 10:1 there should not be much in it.

Once you throw in the 16v head its a different ball game and the fact that it allows more timing advance is probably much more of a factor, along with the ability to flow more air, get more fuel in and hence more power at lower rpm = better spool. In a nutshell the 16v engine is a better/ more efficient pump so it makes sense that it spools better, this also may be further helped by the variocam. All in all comparing the boost response of a given turbo to an 8v is not really going to give any meaningful results when the engines are so different at the top end.
Old 01-05-2013, 07:18 PM
  #104  
refresh951
Rennlist Member
Thread Starter
 
refresh951's Avatar
 
Join Date: Jun 2010
Location: Marietta, Georgia
Posts: 3,365
Likes: 0
Received 22 Likes on 9 Posts
Default

Originally Posted by Thom
Secondly, the GT3582R has become osbolete since the GTX3076R came out. The latter will flow the same and spool better thanks to its lighter wheels. In fact it flows so much that Garrett launched the GTX3576R so that this 76mm "X" comp wheel could flow as much as it could. It also means that by the time you need a GTX3576R you will necessarily choose the large 1.06 turbine housing, because the GT30's 0.82 and 1.06 housing flow respectively the same as the GT35's 0.63 and 0.82. The GT30 turbine is also more efficient than the larger GT35 turbine. At least that is what the turbine charts from Garrett say.
On paper, a GTX3076R with a 1.06 turbine housing should therefore have the same peak flow as a GT3582R with a 0.82 turbine housing. The GTX3076R will however necessarily spool better because both its wheels are smaller/lighter than the GT3582R's.
Thom, I see what you are saying here... I definitely think the GTX3076R 1.06 a/r deserves a hard look. Really appreciate the input.




Old 01-05-2013, 07:36 PM
  #105  
refresh951
Rennlist Member
Thread Starter
 
refresh951's Avatar
 
Join Date: Jun 2010
Location: Marietta, Georgia
Posts: 3,365
Likes: 0
Received 22 Likes on 9 Posts
Default

With the GT3582R I could go with .84 a/r and could later change the hotside to a 1.06 a/r. With the GTX3076R I will get what I get and that will be that. Is the GT3076R's efficiency worth this limitation and extra cost? If it will deliver between 525 and 550 rwhp it just might be an awesome choice.


Quick Reply: Refresh951's Hybrid Ultra Stroker Build



All times are GMT -3. The time now is 02:58 AM.