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Refresh951's Hybrid Stroker - A Blown944 Design

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Old 07-18-2012, 12:12 AM
  #76  
refresh951
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Originally Posted by David Floyd
oilpan gasket spacer
Oh! I guess that explains it. Thanks David.
Old 07-19-2012, 09:50 PM
  #77  
OverkillMotorsports
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Since Sid holds the patent on this stroker concept I assume you be including royalty fees in your final build costs?

I really do enjoy reading these build threads as I am a major fan of doing things differently. Sid's a good friend and seeing his evolution in the Porsche realm makes me wish he would start playing with Audi's.
Old 07-19-2012, 10:29 PM
  #78  
refresh951
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Finished claying the valve clearance last night. This motor will NOT be a zero interference design. I will be using a head with 47mm intake valves (+2mm) and as you can see from the photo below the intake valve touches the valve relief in the piston. The exhaust valve was fine. I will be claying the stock head in the next couple of days to see if fly cutting will be necessary for zero interference.

With the timing belt on, I had about 0.060" clearance worst case which will be fine. I have had enough delays and will be moving forward without fly cutting on this build.





Old 07-19-2012, 11:18 PM
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Wow Shawn It's looking really good! I've enjoyed following your build.

I work with a guy from Savanah and we're planning a trip down to GA. I want to see this thing in action!
Old 07-26-2012, 11:13 PM
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refresh951
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Making steady progress. Wanted to install the motor this weekend but it looks like it will be next weekend.


Old 07-27-2012, 12:03 AM
  #81  
CyCloNe!
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very nice sir!
Old 07-27-2012, 12:07 AM
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blown 944
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I spy 574, must be a final fit....
Old 08-03-2012, 10:39 PM
  #83  
refresh951
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The beauty of Hybrid choices......

Old 08-04-2012, 09:12 AM
  #84  
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Been lurking on this thread since day one....great work and excellent pics....Thanks!
Old 08-06-2012, 10:45 AM
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Great project. Just a question, why doesn't the sleeves go all the way up to the deck?
Old 08-06-2012, 09:55 PM
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Duke, Since Shawn didn't answer.

The sleeves do go to the top of the deck surface. Maybe you're meaning the pistons? I think his is down in the hole .015 iirc. Mine on the other hand

However, now that you made me look close at it, I am a bit concerned that the broach marks are too deep for the MLS gasket. I do wish I had seen that earlier. I hope it seals well.
Old 08-06-2012, 10:26 PM
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refresh951
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Originally Posted by blown 944
Duke, Since Shawn didn't answer.

The sleeves do go to the top of the deck surface. Maybe you're meaning the pistons? I think his is down in the hole .015 iirc. Mine on the other hand

However, now that you made me look close at it, I am a bit concerned that the broach marks are too deep for the MLS gasket. I do wish I had seen that earlier. I hope it seals well.

I looked at it very closely and I am sure it will be fine. Not sure why my machinist put the chamfer at the top, I will ask him next time I am over there.

The fact that I am using the 103mm Cometic and the bore is 102.3mm buys a little room. I did a a lot of measuring when I installed the Cometic to make sure the seal looked good on the deck.

Last edited by refresh951; 08-06-2012 at 11:25 PM.
Old 08-06-2012, 11:07 PM
  #88  
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Almost together, hope to start installing the new motor this weekend.

Old 08-06-2012, 11:09 PM
  #89  
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looks great
Old 08-06-2012, 11:17 PM
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Can't wait to see video of it running. Very nice.


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