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"Jiggle the connectors" solved...

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Old 05-18-2012, 06:56 PM
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User 52121
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Default "Jiggle the connectors" solved...

Just in case there was any wonder WHY jiggling the reference sensors has a tendency to resurrect a non-starting, no-tach-bounce, car... see attached.

I already re-ran fresh wires (with new connectors, etc.) for one of the sensors. Now I'm doing the other one. I peeled back the boot and the red circle is what I saw.

No wonder "jiggling the wires" works. They probably short out against one another. Moving them around breaks the short.

I've seen a few comments in threads lately about it - so I'll echo them: might be time to replace the entire reference sensor portion of your wiring harness the next time you do reference sensors. I'd be all over the Lindsey kit if I didn't already have the connectors and shielded wire kicking around.
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Old 05-18-2012, 07:47 PM
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refresh951
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Yep, mine looked exactly the same before I re-did them.
Old 05-18-2012, 10:07 PM
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The outer rubber boots looked to be in good shape too. Still soft, no tears/rips/cracks.
Old 05-19-2012, 12:06 AM
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Ben951S
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I did the Lindsey Harness... car was great for a week... My sensor wires (2008) are the problem, ha. Will get the BMW wires when I have the time...
Old 05-19-2012, 12:42 AM
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Bri Bro
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Be careful to take out the extra length. If you do not, it will drop into the turbo area and melt the leads.
Old 05-19-2012, 07:25 AM
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KandA928
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Be careful to take out the extra length. If you do not, it will drop into the turbo area and melt the leads.
Thanks for the tip. I put my 951 under the knife for "fix the jiggle" and wound up very much more disassembled than anticipated. 8 months later (new job) and now I'm putting it back together with new sensors, the long ones. ...as well as a new turbo, intake, vacuum lines, brake booster, expansion tank, sport seats, rollcage, injectors, braided fuel lines, cooling fan ballast resistor....


...was very close to bastardizing the car into an LS swapped solution.

Melted ref wires would not be welcome after getting this back together.

Last edited by KandA928; 05-19-2012 at 07:28 AM. Reason: addl part
Old 05-19-2012, 11:02 AM
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I have no reason to suspect there are issues anywhere else but I am tempted to do the injector and TPS harnesses too just for good measure.
Old 05-20-2012, 01:33 AM
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yep! Very common.
Old 05-20-2012, 10:11 AM
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good find
Old 05-20-2012, 01:23 PM
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David Floyd
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Originally Posted by OmniGLH
I have no reason to suspect there are issues anywhere else but I am tempted to do the injector and TPS harnesses too just for good measure.
Connections at the injector are notorious also

Old 05-20-2012, 01:34 PM
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Tom M'Guinn

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Instead of just crimping on the terminal, putting it in the connector, and installing the boot, the Porsche harness encases the ends of the wires in a hard, solid epoxy. When things bounce around under the hood, the wires bend against the hard epoxy and eventually fray and break. To make it worse, this all happens under the pretty black rubber boots, making people think the connector is like new...
Old 07-25-2012, 02:54 PM
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Wald944
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Originally Posted by Bri Bro
Be careful to take out the extra length. If you do not, it will drop into the turbo area and melt the leads.
Are you suggesting to take out the slack with zipties or to actually cut out a portion of the length?

I just ordered the cheaper sensors from PP, which I suspect are BMW due to the extra length quoted.

Also, has anyone ordered the updated sensor bracket from PP or LR?
Is the sleeve still necessary for EMI?
The bracket description suggests NO, but the sleeve description suggests yes.
I also read that TechnoDuck DID add the sleeve when replacing the bracket.
RBSTS
Old 07-25-2012, 02:57 PM
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You definitely don't want to CUT anything

Zip-ties are probably the best way to go.

Not sure what the updated sensor bracket is, or this "sleeve" - got links?
Old 07-25-2012, 03:18 PM
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Ben951S
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and don't both with the replacement ends. I did it. What a waste. Went with the Facet replacements ($40 each) and was done in 10 minutes...

Wasted two hours with the replacement ends. While they 'worked', it was a pita, and I didn't trust it as much as a properly molded/formed end.
Old 07-25-2012, 05:09 PM
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Originally Posted by Ben951S
and don't both with the replacement ends. I did it. What a waste. Went with the Facet replacements ($40 each) and was done in 10 minutes...

Wasted two hours with the replacement ends. While they 'worked', it was a pita, and I didn't trust it as much as a properly molded/formed end.
Gotta link to the Facet replacements?


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