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The LS1 swap has begun

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Old 08-03-2011, 10:11 AM
  #766  
Lemming
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Spec makes a very nice light weight flywheel, clutch and pressure plate for the swap. I'm using the spec stage 3 6-puck disc for my build. Spec also carries the GM slave that you will need.
Old 08-03-2011, 10:21 AM
  #767  
Scott H
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Originally Posted by DVC
This is what happened to my drive shaft after a couple years of daily abuse and a 452whp LS2:



Make sure your drive shaft is engaged deep enough in the pilot bearing to get full clutch hub engagement.

Do NOT rely on the stock location of the shaft in the TT. Also, talk to David at Spec. He is the owner and drives a 951LSx and has gone to great lengths to design a clutch specifically for our application. He has worked in tandem with Tom Egan, who knows more about the swap than ANYBODY.
Would it be possible to do something to strengthen that area, like cyro or some sort of heating/quenching?
Old 08-03-2011, 10:34 AM
  #768  
docwyte
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I'm using the Spec stage 2 clutch and lightened flywheel. Nice package and is holding the hp and torque with no issues so far.

PorscheDoc, I wasn't planning on going to the HPR Race/DE. I'll be at HPR the following weekend with NASA, didn't think I could get a hall pass from my wife for two weekends in a row. I run with NASA for free vs having to pay for the PCA weekend, so that's an easy choice...
Old 08-03-2011, 11:16 AM
  #769  
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Well my car is at Eclou's place right now, I discovered the oil pan is leaking. We're gonna drop the pan tonight in hopes to do a quick repair.

I believe the leak is coming from inbetween the two bolts that go into the rear engine cover, the pan never really looked straight there. We plan on using a punch and "straightening" it out a bit and then resealing w/ RTV. My question is should we use RTV + current oil pan gasket, replace entire oil pan gasket w/ RTV, or cut out the section that is leaking, use RTV for it, and then the remaining OEM gasket for the rest.
Old 08-03-2011, 11:45 AM
  #770  
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Originally Posted by docwyte
PorscheDoc, I wasn't planning on going to the HPR Race/DE. I'll be at HPR the following weekend with NASA, didn't think I could get a hall pass from my wife for two weekends in a row. I run with NASA for free vs having to pay for the PCA weekend, so that's an easy choice...
Yea, I hear ya. Just got back from Hastings instructing for the new NASA central region. Can't beat free. Heading back end of August for their next event.
Old 08-03-2011, 12:56 PM
  #771  
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Originally Posted by Schuepbach
Well my car is at Eclou's place right now, I discovered the oil pan is leaking. We're gonna drop the pan tonight in hopes to do a quick repair.

I believe the leak is coming from inbetween the two bolts that go into the rear engine cover, the pan never really looked straight there. We plan on using a punch and "straightening" it out a bit and then resealing w/ RTV. My question is should we use RTV + current oil pan gasket, replace entire oil pan gasket w/ RTV, or cut out the section that is leaking, use RTV for it, and then the remaining OEM gasket for the rest.
the GM pan gasket is pretty hardy and we should be able to reuse it. I would recommend just putting a thin layer of RTV on the front, rear, and corners of the pan gasket
Old 08-03-2011, 01:24 PM
  #772  
TonyG
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Originally Posted by DVC
This is what happened to my drive shaft after a couple years of daily abuse and a 452whp LS2:



Make sure your drive shaft is engaged deep enough in the pilot bearing to get full clutch hub engagement.

Do NOT rely on the stock location of the shaft in the TT. Also, talk to David at Spec. He is the owner and drives a 951LSx and has gone to great lengths to design a clutch specifically for our application. He has worked in tandem with Tom Egan, who knows more about the swap than ANYBODY.
Looking at the photograph...

The stripped part of the shaft still shows a considerable amount of spline left. Given that, it looks like the diameter of the disk was a little too large for the drive shaft, which is why if it's stripped, it didn't take the splines on the shaft all the way down.

BTW, when I installed my new LS6 (after I blew up the LS1), upon inspection, the clutch disk wear pattern on the drive shaft showed nothing odd. However, since I could not get my old Renegade pilot bearing out without destroying it, I ordered a new one from Renegade. They changed their design FYI. The new pilot bearing is thicker and pushes the actual bearing out further from the flywheel (towards the rear of the car). Probably to get the drive shaft to engage further into the pilot bearing without messing with drive shaft adjustment within the torque tube.

This wouldn't address the shaft engagement into the disk issue however.

Just thinking out loud... I wonder if different disks, have different hubs with respect to hub thickness or disks with hubs that are offset to one side (towards the pressure plate)?

I didn't have a problem with my old setup, but I was just pointing out that they made a change
Old 08-03-2011, 01:41 PM
  #773  
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Originally Posted by Schuepbach
Well my car is at Eclou's place right now, I discovered the oil pan is leaking. We're gonna drop the pan tonight in hopes to do a quick repair.

I believe the leak is coming from inbetween the two bolts that go into the rear engine cover, the pan never really looked straight there. We plan on using a punch and "straightening" it out a bit and then resealing w/ RTV. My question is should we use RTV + current oil pan gasket, replace entire oil pan gasket w/ RTV, or cut out the section that is leaking, use RTV for it, and then the remaining OEM gasket for the rest.
The pan has to be flat or it will leak.

I used some overpriced black sealer from Porsche on the corners of the block where there are seams (which is how the factory does it). That's where I put it and I would personally use something better than RTV due to the fact that it's a big job to get the pan off to have another crack at it if it leaks again.



TonyG
Old 08-03-2011, 01:43 PM
  #774  
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It was the same Renegade disc you're using Tony. Great point about the remote bleeder, and make sure you check for leaks and bleed the slave prior to reassembly.

Even with a beefier pilot, I'd recommend checking drive shaft engagement to the clutch disc hub, before putting everything back together. You may find you need to tap the DS forward. Some people get lucky on this and never have checked. Here's the Spec hub (if I recall correctly, it was 24mm deep with a nice offset):



Old 08-03-2011, 02:00 PM
  #775  
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Originally Posted by eclou
the GM pan gasket is pretty hardy and we should be able to reuse it. I would recommend just putting a thin layer of RTV on the front, rear, and corners of the pan gasket
Originally Posted by TonyG
The pan has to be flat or it will leak.

I used some overpriced black sealer from Porsche on the corners of the block where there are seams (which is how the factory does it). That's where I put it and I would personally use something better than RTV due to the fact that it's a big job to get the pan off to have another crack at it if it leaks again.



TonyG
Thanks guys. I think i'm going to try to flatten the pan out a bit and put some RTV ontop of the gasket.

It looks like Eclou has black rtv at his place and I just picked up some grey RTV. hopefully if we combine them it will create a super sealer...
Old 08-03-2011, 02:24 PM
  #776  
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Originally Posted by Schuepbach
Thanks guys. I think i'm going to try to flatten the pan out a bit and put some RTV ontop of the gasket.

It looks like Eclou has black rtv at his place and I just picked up some grey RTV. hopefully if we combine them it will create a super sealer...
I used Permatex "The Right Stuff" gasket make on mine, as suggested by a few knowledgable LSx racers.
Old 08-03-2011, 02:29 PM
  #777  
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Did you use both the OEM pan gasket and RTV or just RTV for the whole pan?
Old 08-03-2011, 03:19 PM
  #778  
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Originally Posted by Schuepbach
Did you use both the OEM pan gasket and RTV or just RTV for the whole pan?
Both
Old 08-04-2011, 03:47 PM
  #779  
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reported Ls6 track casualty:

http://corner-carvers.com/forums/showthread.php?t=45188
Old 08-04-2011, 05:57 PM
  #780  
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Man that was a great clip...sucks


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