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Old 01-13-2016, 11:33 AM
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zekgb
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Default Engine Out WYAIT List

What are the common items to address in the engine bay while the engine's out?

So far I have:
  • Coolant Reservoir
  • Heater Hose
  • Master Cylinder Reservoir Grommets
  • Motor Mounts (replaced 15k miles ago)
  • Cleaning (though my bay looks better than most)

What else should I be doing?
Old 01-13-2016, 11:35 AM
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GlenL
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Every coolant hose that hasn't been changed in the last 5 years.
Clutch master
Old 01-13-2016, 01:01 PM
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dr bob
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Consider removing the AC lines and having the rubber sections rebuilt with new barrier hose. These are the most difficult parts of any AC reseal effort. Important to have a tight system regardless of which refrigerant you use.

Blue Hose if you have a manual transmission, along with clutch master cylinder rebuild. Much easier (read: possible) to get to while sitting on the crossmember with the engine out.

The steel Y coolant pipe that runs along the right (passenger side on US cars) inner fender wall tends to deteriorate over time if the coolant hasn't been religiously refreshed throughout the car's lifetime. You get to see all three ends with the engine removal and coolant hose replacement. If it's been attacked by the corrosion devils, now's the time to replace it.

When you replace the small coolant/heater hoses, take care to align the clamps for future access with the engine in place. Particularly the clamps at the rear of the Y pipe and at the bottom of the coolant reservoir (normally accessed from under the car...), these clamps will undoubtedly need to be accessed for hose replacement before the engine comes out again.

The upper control arms need replacement if they are original. 928 International has them rebuilt with new bushings and balljoint. This is the easiest access you'll ever have to the upper control shaft fixing nuts inside the inner fender wall. Plus the improvement in ride and handling with new bushings is amazing; along with LCA replacement, makes it a new car again!

Of course: clean-clean-clean, wax-wax-wax, and have any plated parts refurbished while you can, etc.
Old 01-13-2016, 04:49 PM
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davek9
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Motor mounts should still be good if they are the solid ones, right?
Power Steering Hi pressure side hose?
Old 01-13-2016, 06:29 PM
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zekgb
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Originally Posted by dr bob
Consider removing the AC lines and having the rubber sections rebuilt with new barrier hose. These are the most difficult parts of any AC reseal effort. Important to have a tight system regardless of which refrigerant you use.
Yes I think this is a good one. I have a rebuilt compressor waiting to go in since mines been weeping from the front seal for quite a while. Speedtoys says he's got a scavenger that can capture my R12 so no sense not rebuilding while it's wide open for me. Is this a job any hydraulic shop can do?

The steel Y coolant pipe that runs along the right (passenger side on US cars) inner fender wall tends to deteriorate over time if the coolant hasn't been religiously refreshed throughout the car's lifetime. You get to see all three ends with the engine removal and coolant hose replacement. If it's been attacked by the corrosion devils, now's the time to replace it.
I'll check it again but the ends that go the the water bridge look pretty good.

When you replace the small coolant/heater hoses, take care to align the clamps for future access with the engine in place. Particularly the clamps at the rear of the Y pipe and at the bottom of the coolant reservoir (normally accessed from under the car...), these clamps will undoubtedly need to be accessed for hose replacement before the engine comes out again.
Good reminder, I learned my lesson with the throttle body clamps while doing the intake.

The upper control arms need replacement if they are original. 928 International has them rebuilt with new bushings and balljoint. This is the easiest access you'll ever have to the upper control shaft fixing nuts inside the inner fender wall. Plus the improvement in ride and handling with new bushings is amazing; along with LCA replacement, makes it a new car again!
I have spent far far more money on this exercise than I intended, going to have to do a CFO consult on this one.

Of course: clean-clean-clean, wax-wax-wax, and have any plated parts refurbished while you can, etc.
Yup, more stuff going to be sent on to the platers next week.
Old 01-13-2016, 06:31 PM
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zekgb
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Originally Posted by davek9
Motor mounts should still be good if they are the solid ones, right?
Power Steering Hi pressure side hose?
Volvo motor mounts are 15k miles old, not planning on changing them

PS Hose is a good one, though I'd mentally noted it. Is that hose readily available or do I need to send it for rebuild?
Old 01-14-2016, 06:28 PM
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Bill Ball
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Hi Kevin: Why is the engine coming out? Let me know if you need another set of eyes and hands.
Old 01-14-2016, 06:54 PM
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zekgb
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No compression in #8, leaking heavily into the exhaust when at TDC and compressed air applied. Got it pulled on Sunday evening and stripped down to the point where the head can be pulled tomorrow or over the weekend. I only had a couple of days before Christmas to decide what to do and went ahead and bought a motor from Mark that turns out used to belong to Brendan (BC) that apparently was very strong before the car was wrecked. Jeff and I hauled it up from Anaheim last week after we dropped off his car with Greg. Still not 100% sure what I'm going to do next. Was leaning towards a quick cleanup and re-seal of BC's motor that could be dropped in while taking my time on my motor but that's going to depend on what we find when we open it up. Would obviously love it if you can make it down to help with the disassembly and prognosis.
Old 01-14-2016, 07:30 PM
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I can be there until like...3 Saturday.

??
Old 01-14-2016, 07:44 PM
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zekgb
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OK very cool, I'll be in the garage all weekend just make it out when you can.



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