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93 928 gts oil consumption

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Old 03-21-2014, 01:12 AM
  #286  
Rob Edwards
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How are these EDN holes fed? By grooving one of the rod bearings?
Old 03-21-2014, 01:25 AM
  #287  
Lizard928
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Originally Posted by Hacker-Pschorr
Did you ask them about the connecting rods?

NASCAR engines have drilled rods to connect the oil passage in the rod bearings to the wrist pin to keep them lubricated.

Per the engine builders I've talked to, this is very expensive to do properly.
Yes I did ask about the EDM drilling of the rods, or in simpler terms, forced wrist pin oiling.
This is not a necessity, and greatly depends on many factors as it if they even consider it as the cost is expensive.
I could not find one person who would consider doing this at lower vacuum levels, or at the low power levels we see in our cars.
Old 03-21-2014, 01:27 AM
  #288  
Lizard928
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Originally Posted by Rob Edwards
How are these EDM holes fed? By grooving one of the rod bearings?
They either do roughly a 90 deg groove with a hole in the middle, or they just do the hole with no groove.
Old 03-21-2014, 10:14 AM
  #289  
ptuomov
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Originally Posted by Hacker-Pschorr
Did you ask them about the connecting rods?

NASCAR engines have drilled rods to connect the oil passage in the rod bearings to the wrist pin to keep them lubricated.

Per the engine builders I've talked to, this is very expensive to do properly.
Originally Posted by slate blue
Agree most Nascar rods have the EDN hole, in fact for a while Cosworth F1 rods in the modern era didn't have that drilling. However when they turned up the vacuum to Nascar levels, the rods I have seen now all have it. Some Nascar don't have it, these engine are the plate motors or the Nationwide motors that don't have the same power levels. These are normally brass or copper bushed and use a DLC pin.

Those engines because they are air restricted try to cut as much friction as possible, Dr Andy Randolf who was interviewed a couple of years ago for Race Engine Technology said he doesn't use the EDM drilling for these lower power motors. They have carefully targeted oil squirters. In fact they do hardness tests on the pistons to determine if they are getting enough cooling to the pistons via the oil squirters. These squirters also target the pins despite next to no clearance between conrod and piston. He said the pins hardly ever show any wear.
These are piston guided or dual guided rod engines, right? If so, there's really not much gap between the piston and the rod small end. At high vacuum, it's the lack of gap that causes the oiling issue, otherwise the splash oiling would be good. What makes splash oiling even more challenged is the box in box piston structure in those pistons. Does this square with your understanding?
Old 03-21-2014, 09:50 PM
  #290  
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Originally Posted by ptuomov
These are piston guided or dual guided rod engines, right? If so, there's really not much gap between the piston and the rod small end. At high vacuum, it's the lack of gap that causes the oiling issue, otherwise the splash oiling would be good. What makes splash oiling even more challenged is the box in box piston structure in those pistons. Does this square with your understanding?
Tuomo, the non EDM rods do seem to get a bit hotter from what I have seen, these pics show a typical non EDM rod, however I can tell you that I have seen rods without the recess at the sides but those are recessed in the piston, you would dare do any of this without a DLC pin. Clearances are quite tight, they don't need much oil but they just wouldn't last a race with the DLC but how many engines in our group run at such extreme revs for such extended periods?

Non EDM Pankl, 6.4" length



Recess for oiling. 18 mm pin diameter

Old 03-21-2014, 10:00 PM
  #291  
Lizard928
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I took out a set of S4 rods I've had sitting on the shelf for years as a reference point today.
These came from a TBF motor. I bought the pistons, and rods from TerryGT.

Measuring the wrist pin opening in the connecting rods I find the same variance that Rob Edwards found too.
My ID was .9451" for left/right, and .9453"-.94535" for top/bottom.
I measured 5 of the 8 rods and found the same numbers consistently.
The numbers may have been of by .0001" as I didn't zero the gauge 100%.
Old 03-29-2014, 07:38 PM
  #292  
Arnoud
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Checked the pistons this evening, while busy doing new motor mounts and OPG and a few other "WYAIT" type of jobs (with much help from Erkka): no oil return holes present. This is a very late MY 1994 engine, which was exchanged under warranty.

Not really view-able from these pictures alone, however fact (take my word for it):
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Hence as both Erkka (post #127) and Greg (post #131) predicted/stated earlier.



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