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Do these pictures need captions? (32V Intake Manifold Study - HP)

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Old 06-30-2017, 11:42 AM
  #391  
Mongo
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While this would be great, this would take tens to hundreds of hours of engineering a variable intake manifold. I believe Greg's current setup is very well suited and designed for our application. Somewhere in here is a dynosheet showing a 50HP gain on (I think) a GTS. Keep in mind this design does not incorporate any type of variable length runner.
Old 06-30-2017, 12:56 PM
  #392  
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I just had a random thought. If there is a new iteration of an intake manifold, can we please for the love of God have the ISV located somewhere we don't have to perform major surgery to replace it?
Old 06-30-2017, 02:54 PM
  #393  
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Originally Posted by Mongo
While this would be great, this would take tens to hundreds of hours of engineering a variable intake manifold. I believe Greg's current setup is very well suited and designed for our application. Somewhere in here is a dynosheet showing a 50HP gain on (I think) a GTS. Keep in mind this design does not incorporate any type of variable length runner.
The higher the rpm potential of a given engine, the more beneficial variable length intake systems become. The greatest increase in cylinder filling potential is associated with the second harmonic (intake pulse), although the third harmonic is only slightly less beneficial. Taking advantage of both pulses (obviously at different rpms) is a very beneficial thing to achieve, when designing an intake system.
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Old 06-30-2017, 04:48 PM
  #394  
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Originally Posted by The Forgotten On
I know Ford did it with the help of Kawasaki when they built the V6 Ford Taurus SHO back in the late 80s. It would be cool to have a design similar to that.
Yamaha, not Kawasaki.

Porsche did have a variable (two length) V6 engine that was originally developed for the Boxter and then they decided to sell the engine to Ford and use a smaller version of the M96 engine that eventually went into the 996. Mainly the Ford Contour/Mercury Mistique V6s ended up with these engines and some other Ford models too. With a manual transmission the little 2.5L V6s were surprisingly powerful. I had one in a Contour.
Old 07-08-2017, 11:54 AM
  #395  
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Originally Posted by GregBBRD
Agreed that variable cam timing makes runner length changes almost moot. And turbo charged engines make variable runner lengths just extra weight.

However, this thread is about 928's.....30 (plus) year old engine designs.

The 928 5.0 and 5.4 engines engines were far, far from being optimized in the form that was delivered. The delta in runner length and individual cylinder filling capability is extremely high. I understand that they were trying to "package" many things in a fairly small area....which is part of what has made building a better intake so time consuming. While I can (and have) cobbled up prototypes for testing, optimizing each little detail has been a real challenge.

Personally, on the stock intake, I consider the flappy in the intake to be more of a "patch" than anything else....I think the engineers were sitting around asking: "What can we possibly do to help this crazy intake design function better?"
With the caveat that I can't read dead people's minds and thus my opinions on this issue are just opinions, I think the designers of the S4 manifold were very proud of their achievement. This is because they were engineers, they had requirements, and engineers take pride in meeting requirements. I'm guessing that the engineers had the following main requirements: cost, hood line clearance, maintenance access to fuel rail and spark plugs, torque number at some low rpm that would allow them to use the same intake for manual and automatic cars, and peak power number below a given redline. I think they met the requirements, celebrated, and were celebrated. It's a great solution that leverages the patented S3 manifold geometry.

The engineers had the access to a single plane long runner manifold already, but it didn't meet these requirements. I'm talking about the cast FIA Group B S3 manifold. I'm guessing that the Group B manifold didn't meet their low rpm torque requirements, which in turn were driven by the requirement to use the same intake for automatic and manual cars.

I believe that for a manual transmission only 5.0l car, the single plane Group B intake would've been cheaper to make and overall probably a bit better. But that I believe wasn't allowed by the requirements.

For a hot rodded normally aspirated manual 928, of course headers, high overlap cams, high compression, and long straight runner single plane intake (preferably with ITBs) is going to result in a more powerful, faster, and sportier car than anything that the factory contemplated in the 1980's.
Old 07-10-2017, 12:14 PM
  #396  
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The S4 manifild was pattented?
Old 07-10-2017, 12:23 PM
  #397  
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What does the Group B intake look like?
Old 07-10-2017, 12:31 PM
  #398  
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Originally Posted by Imo000
The S4 manifild was pattented?
S3 was and S4 is covered by that but may also have some independent patents.



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