91 S4 auto vacuum leak (help before SITM)
#1
Burning Brakes
Thread Starter
91 S4 auto vacuum leak (help before SITM)
I need some sound advice from all my fellow 928'ers.
I am scheduled to go to SITM this weekend, but my baby is not running good yet. I purchased it earlier this year with a bad / rough idle at best. I got it home and proceeded to do some work thanks to Dwayne and many other people's post on here. I have replaced numerous parts, knock sensors, hall sender, idle control valve, wiring & hoses, belts, timing belt is okay, just had to retension it. New plus, wires, & distributor cap.
I checked for vacuum leaks today, and following Dwaynes post i found the black hose, and it holds vacuum. But when I turn the engine on I lose all vacuum and when I try to pump it up it will not hold anything. I am guessing I need new vacuum diaphragms. It will not hold an idle, but if I can get it going it runs fair.
My question is whether I should try and limp this puppy up to SITM, or have it towed and rely on the generousity of others to help me get it running. I live about 140 miles from Spruce Pines. Any suggestions?
Thanks
Harvey
I am scheduled to go to SITM this weekend, but my baby is not running good yet. I purchased it earlier this year with a bad / rough idle at best. I got it home and proceeded to do some work thanks to Dwayne and many other people's post on here. I have replaced numerous parts, knock sensors, hall sender, idle control valve, wiring & hoses, belts, timing belt is okay, just had to retension it. New plus, wires, & distributor cap.
I checked for vacuum leaks today, and following Dwaynes post i found the black hose, and it holds vacuum. But when I turn the engine on I lose all vacuum and when I try to pump it up it will not hold anything. I am guessing I need new vacuum diaphragms. It will not hold an idle, but if I can get it going it runs fair.
My question is whether I should try and limp this puppy up to SITM, or have it towed and rely on the generousity of others to help me get it running. I live about 140 miles from Spruce Pines. Any suggestions?
Thanks
Harvey
#3
Rennlist Member
Fraggle is right. Check the main vacuum feed line at the firewall where it goes into the cabin. If not holding vacuum block off. OR find out which diaphrams are leaking by checking them idividually at the solenoid manifold behind the center console.
#4
Rennlist Member
Another NC owner!
If you can get it there, you will find lots of folks with the knowledge (and parts) to fix her up!
Welcome to the shark tank!
If you can get it there, you will find lots of folks with the knowledge (and parts) to fix her up!
Welcome to the shark tank!
#5
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It is not too likely that HVAC vacuum leaks will totally kill the idle...
For a two-minute test, look at the brake booster and find the small black/blue vacuum check valve at the top rear of the booster. Disconnect and plug the line from the booster to the check valve - this totally removes the HVAC vacuum system from the situation. See if it now idles.
Then use a small 4' rubber or plastic hose stuck in your best ear as a probe to find the hiss of a vacuum leak on or around the throttle body.
For a two-minute test, look at the brake booster and find the small black/blue vacuum check valve at the top rear of the booster. Disconnect and plug the line from the booster to the check valve - this totally removes the HVAC vacuum system from the situation. See if it now idles.
Then use a small 4' rubber or plastic hose stuck in your best ear as a probe to find the hiss of a vacuum leak on or around the throttle body.
#6
Burning Brakes
Thread Starter
tried removing the booster hose
Wally,
I removed the hose to the booster, and now when I try and start the car it fires but immediately stalls (almost like not enough gas is getting to the engine). Could this be an intermittent issue with a fuel pump?
Harvey
I removed the hose to the booster, and now when I try and start the car it fires but immediately stalls (almost like not enough gas is getting to the engine). Could this be an intermittent issue with a fuel pump?
Harvey
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#8
Burning Brakes
Thread Starter
Yes
Yes I plugged both the line from the booster and the booster
#9
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The line that you were supposed to remove was the very small line from the booster fitting to the black/blue check valve.
In either case, your problem is almost certainly a vacuum leak to the booster nor the HVAC.
Do the "listen with a hose" test.
In either case, your problem is almost certainly a vacuum leak to the booster nor the HVAC.
Do the "listen with a hose" test.
#10
Burning Brakes
Thread Starter
I tried both ways. I found part of the issue, the cable had come loose from the underside of the intake manifold. I made sure that this time it had the familiar pop when seated correctly. Right now I have the black hose coming from the interior capped, and the lead into the blue / black check value is also capped. It runs a bit better, enough to make it up to SITM.
Dave suggested I have a hand help me (wife was going to but family issue prevented her from helping). He suggested get the car running, and then spray water near the intake manifold to see if I can isolate the vacuum leak. I may try this tomorrow evening if I can get help, if not hopefully I can find a volunteer to assist in finding the leak and fixing it.
Thanks everyone for the information and assistance so far. I am proud to say that this forum is a very useful place, and the people here are the absolute best.
Thanks from the bottom of my heart.
Harvey
Dave suggested I have a hand help me (wife was going to but family issue prevented her from helping). He suggested get the car running, and then spray water near the intake manifold to see if I can isolate the vacuum leak. I may try this tomorrow evening if I can get help, if not hopefully I can find a volunteer to assist in finding the leak and fixing it.
Thanks everyone for the information and assistance so far. I am proud to say that this forum is a very useful place, and the people here are the absolute best.
Thanks from the bottom of my heart.
Harvey
#11
Burning Brakes
Thread Starter
update I found that oil is seeping out of the drivers side exhaust manifold. I am enclosing a pic. Will I still be able to drive this to SITM. I know it is only 140 miles, but I am worried that the oil will catch fire. Any help will be much appreciated. I dont want this baby to go up in flames.
Thanks
Harvey
Thanks
Harvey
Last edited by Harvey928; 07-19-2015 at 02:09 AM.
#12
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That is coming from the Cam Covers, it is very "normal" for most 928s.. BUT, only you can make the call about being safe... BUT, the small amount that leaks from there typically burns off fast and i don't recall of ever hearing about a 928 Fire related to that...Auto Tranny fluid yes, oil leaks from cam cover, no.
If you decide to drive it up (FWIW, I wouldn' hesitate because of that) just tak it easy and keep the revs below 4000rpm..if you can :-)
If you decide to drive it up (FWIW, I wouldn' hesitate because of that) just tak it easy and keep the revs below 4000rpm..if you can :-)
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#13
Burning Brakes
Thread Starter
Thanks Dave
Can you bring the rubber grommets (13) . I have the cam cover gasket already. I did not do the drivers side, but most likely will when I get up there.
I cannot thank you enough.
Harvey
I cannot thank you enough.
Harvey
#14
Rest in Peace
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Get the sealing rings also, they add extra pressure on the grommets to help them not leak.
I use them all all the bolts, for some reason Porsche leaves a couple of them missing.
I use them all all the bolts, for some reason Porsche leaves a couple of them missing.
#15
Burning Brakes
Thread Starter
Thanks
I will get the sealing rings as well.
I will be heading out around 3pm today and should be up there around 5:30pm barring any breakdowns.
Harvey
I will be heading out around 3pm today and should be up there around 5:30pm barring any breakdowns.
Harvey