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New Product: Aluminum Flywheels with and w/o timing gear

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Old 07-03-2007, 10:33 PM
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Carl Fausett
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Default New Product: Aluminum Flywheels with and w/o timing gear

I had an aluminum flywheel made for me some 3+ years ago and have enjoyed it very much. The difference in engine acceleration is very noticable.

This last winter, while I had the engine out, I removed the flywheel and sent it in to be dimensioned and improved - I wanted to make it the exact size needed to press-fit the ignition timing gear for the later 928's. Done.

These are now C&C milled from a billet and balanced. They are professionally made, and hold a timing gear well. After 3 years of racing with a very agressive GT1 clutch pack - I still have no wear or reason to replace the steel insert - but its good to know that the steel insert is replaceable should the need arise instead of replacing the whole flywheel.

I have only 6 of them in stock right now; 4 with timing gears for '83 to 95 928 fitted with dual-disk clutches, and 2 without timing gears for early cars '78 to '82.
Price without timing gear: $429
Price with timing gear installed: $529

As racers tend to upgrade from single-disk clutches to dual-disk clutches, I did not make any for the single disk clutch setup.

More detailed info and bigger pictures can be seen here:
http://www.928motorsports.com/parts/...umflywheel.php

Thank you for looking, and for your love of the 928.
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Old 07-03-2007, 10:44 PM
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BC
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What are you "levels" in seriousness of clutch plates? How far did the stock Dual disk get you power wise?

A good current example is Louie or Jim R, as they have mucho power-o.
Old 07-03-2007, 11:10 PM
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JKelly
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That looks nice!
Old 07-03-2007, 11:36 PM
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Carl Fausett
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What are you "levels" in seriousness of clutch plates?
We started with a high-pressure clutch package 4 years ago, and that clutch pack is now our GT-3 clutch offering. We have added GT2 and now a GT1 clutch package to the offerings. Our GT1 clutch pack is designed to hold 750 ft pounds of torque. We can make you a clutch for the 928 that will hold 1000 ft pounds of torque by special order if need be.

They are all listed here:
www.928clutch.com

As far as what do the stock clutches hold... we have found that the very early 78 and 79 clutches cannot hold our Stage 1 SC kit. No surprise there - they could barekly hold thge stock 220 HP if driven hard, thats why Porsche increased the clamping force by 1981 on the dual-disk clutches.

We find that a '81-83 dual disk clutch driven correctly works with no problems on our Stage 1 and Stage 2 SC kits.
Old 07-03-2007, 11:39 PM
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Lizard928
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I am really looking forward to getting mine Carl.
Old 07-03-2007, 11:49 PM
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mark kibort
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what is the weight difference. what is the advantage over the stock steel set up. do those holes reduced the "contact" patch of the clutch or increase wear on that first clutch disc?
mk
Old 07-04-2007, 12:20 AM
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Bret928
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Hey Carl, it looks sweat!

But at half the weight - what’s the idle like? I've been told that lighter fly wheels can cause unstable idle. This could be an issue for us living in states (like the smog ****’s in Kalifornia) with strict emissions testing?
Old 07-04-2007, 01:16 AM
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Carl Fausett
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what is the weight difference. what is the advantage over the stock steel set up. do those holes reduced the "contact" patch of the clutch or increase wear on that first clutch disc?
The weight difference is about 6 pounds. But, this is not like taking 6 pounds out of the bumper... this is taking 6 pounds out of your rotational mass... this means that engine torque can apply to the tires sooner as it has less moment of polar inertia to overcome.

The idle will be the same, no different.

What IS different is that you will need to be a little better with the clutch from a standing start as the flywheel now stores less inertia. Rev a wee bit higher, let it out a tad smoother. That's all.

As to the "holes" - think of drilled brake rotors. The drilling allows the gas created by the hot friction material to escape so the friction material does not "float" above the disk on gas when hot. Same thing here. In creases the surface pressure per sq inch too.
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Old 07-04-2007, 01:56 AM
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tommytomaso
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O' sure just one more little tid bit to make me wish i could drive a stick
..."We can make it faster, stronger ,quicker..We can make it better...O' wait you have an auto....well we do have a supercharger!! "
Old 07-04-2007, 06:50 AM
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where were these when i was doing my auto to manual conversion?!! they look really nice.
Old 07-04-2007, 08:51 AM
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John Speake
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Carl,
The one version can't cover 83-95, because 85/86 US and 84/86 Euro used a 100 tooth timing gear and the 87-95 a 60 tooth gear.
Old 07-04-2007, 10:51 AM
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Carl Fausett
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John - good catch! The Inner Diameter of all the timing gears are the same. Our flywheel will accept either gear. Good catch tho - I will re-list them so the 100 tooth gear and the 60 tooth gear are listed separately.
Old 07-04-2007, 11:17 AM
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a4sfed928
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What is the weight difference between the stock toothed version and your toothed version?
Old 07-04-2007, 11:24 AM
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heinrich
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APPLAUSE Carl. Excellent!! I will need one sometime soon. How much are the steel inserts?
Old 07-04-2007, 12:12 PM
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John Speake
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Originally Posted by Carl Fausett
John - good catch! The Inner Diameter of all the timing gears are the same. Our flywheel will accept either gear. Good catch tho - I will re-list them so the 100 tooth gear and the 60 tooth gear are listed separately.
OK Carl :-) Good luck with a nother great product !


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