Notices
928 Forum 1978-1995
Sponsored by:
Sponsored by: 928 Specialists

Coolant System Pressure Switch

Thread Tools
 
Search this Thread
 
Old 11-25-2018, 01:59 PM
  #1  
awilli6
Rennlist Member
Thread Starter
 
awilli6's Avatar
 
Join Date: Oct 2010
Location: Memphis, TN 1987 S4
Posts: 1,005
Likes: 0
Received 27 Likes on 15 Posts
Default Coolant System Pressure Switch

my 89 S4 is loosing coolant from pressure switch. Just changed the expansion tank. Is there a reason coolant going towards the switch instead of out the overflow? I didn’t have a leak there before the tank change. I went with the metal tank. Does it create more pressure than plastic one?
Old 11-25-2018, 02:32 PM
  #2  
FredR
Rennlist Member
 
FredR's Avatar
 
Join Date: Jun 2005
Location: Oman
Posts: 9,700
Received 664 Likes on 541 Posts
Default

Originally Posted by awilli6
my 89 S4 is loosing coolant from pressure switch. Just changed the expansion tank. Is there a reason coolant going towards the switch instead of out the overflow? I didn’t have a leak there before the tank change. I went with the metal tank. Does it create more pressure than plastic one?
Not at all. The switch is a common failure point and it probably failed in the process of removing pipes from the tank. I simply took mine out of the loop and replaced it with a short piece of straight through copper pipe. If originality is of importance to you then order a replacement. The switch has an intended function but the discussion I saw on the matter suggested it was not really needed but I will leave that to others to kick around.
Old 11-25-2018, 02:42 PM
  #3  
awilli6
Rennlist Member
Thread Starter
 
awilli6's Avatar
 
Join Date: Oct 2010
Location: Memphis, TN 1987 S4
Posts: 1,005
Likes: 0
Received 27 Likes on 15 Posts
Default

Thanks Fred. If it won’t cause a error light, I’ll do the same as you.
Old 11-25-2018, 03:18 PM
  #4  
awilli6
Rennlist Member
Thread Starter
 
awilli6's Avatar
 
Join Date: Oct 2010
Location: Memphis, TN 1987 S4
Posts: 1,005
Likes: 0
Received 27 Likes on 15 Posts
Default

Does it have to be copper?
Old 11-25-2018, 03:59 PM
  #5  
FredR
Rennlist Member
 
FredR's Avatar
 
Join Date: Jun 2005
Location: Oman
Posts: 9,700
Received 664 Likes on 541 Posts
Default

Originally Posted by awilli6
Does it have to be copper?
I used it because I had it handy and it pushed into the hose tightly even so I used a clamp. It is also inert to the coolant but so is aluminium and plastic [the switch itself is made of some kind of plastic]- it is a low pressure service at the end of the day.
Old 11-25-2018, 04:42 PM
  #6  
awilli6
Rennlist Member
Thread Starter
 
awilli6's Avatar
 
Join Date: Oct 2010
Location: Memphis, TN 1987 S4
Posts: 1,005
Likes: 0
Received 27 Likes on 15 Posts
Default

What about the electrical connection? Will leaving that unplugged cause a warning code?
Old 11-25-2018, 05:14 PM
  #7  
FredR
Rennlist Member
 
FredR's Avatar
 
Join Date: Jun 2005
Location: Oman
Posts: 9,700
Received 664 Likes on 541 Posts
Default

Originally Posted by awilli6
What about the electrical connection? Will leaving that unplugged cause a warning code?
Mine has not indicated anything amiss and the posts I saw on the subject did not indicate any issue. I have seen the logic described in a post but for the life in me I cannot remember the details.
Old 11-26-2018, 11:07 AM
  #8  
bureau13
Rennlist Member
 
bureau13's Avatar
 
Join Date: May 2014
Location: South Florida
Posts: 3,477
Received 55 Likes on 42 Posts
Default

If I recall correctly, its function is to preserve a temporary low coolant indication, for instance if it's a touch low, the light will come on, and without the pressure switch it can turn off if the car heats up and the level in the tank rises. When it's all present and working correctly, once the light comes on it will stay on until the pressure sensor detects a release of pressure, eg like you've opened the cap and added coolant.

I suspect it's just an open or closed condition on that switch, so if it triggers a warning with the connection left open, you could jumper it closed. I'm not sure which way it works, hopefully someone else can confirm.
Old 11-26-2018, 03:55 PM
  #9  
dr bob
Chronic Tool Dropper
Lifetime Rennlist
Member
 
dr bob's Avatar
 
Join Date: Oct 2001
Location: Bend, Oregon
Posts: 20,506
Received 545 Likes on 408 Posts
Default

The vent hoses that include the pressure switch are 8mm ID hose, and can be easily replaced completely with 8mm or 5/16" fuel hose. This is standard (not fuel injection) hose, so it can make the bend at the vent nipple on the radiator. Replacing the hose gains you a) new hose, and b) avoids needing that tubing and the two extra opportunities for leaks that a clamped-in bit of metal tubing offers. The fuel hose is readily available locally, and inexpensive. I painted over the white markings on it with a -gasp- black felt marker.

At some point I'll get the factory hoses to go there. They weren't available when I last decided to renew all the cooling system hose sections.
Old 11-27-2018, 04:38 AM
  #10  
awilli6
Rennlist Member
Thread Starter
 
awilli6's Avatar
 
Join Date: Oct 2010
Location: Memphis, TN 1987 S4
Posts: 1,005
Likes: 0
Received 27 Likes on 15 Posts
Default

Thanks Dr Bob. I’ll replace the entire piece. Makes sense to help eliminate future leaks.

Ash



Quick Reply: Coolant System Pressure Switch



All times are GMT -3. The time now is 06:25 AM.