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AOS replacement and pad change out.

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Old 10-09-2010 | 06:10 PM
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Default AOS replacement and pad change out.

And so it begins, after lunch of course.

Jacked the car up last night and had to run errands today but I'm ready to go! More to follow!
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Old 10-09-2010 | 06:31 PM
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Old 10-09-2010 | 07:11 PM
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Looks like 10 1/2" of dimensional lumber on each side for..........
Old 10-09-2010 | 07:52 PM
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Originally Posted by Barn996
Looks like 10 1/2" of dimensional lumber on each side for..........
In lieu of wearing a helmet.
Old 10-09-2010 | 08:08 PM
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Originally Posted by Optical TDI
In lieu of wearing a helmet.
yup


and FYI guys..... motherStrekStrekStrekStreker.

working on the intake
Old 10-09-2010 | 08:11 PM
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Hey you need company? I can give you a hand. I'm done with my weekend chore (front pads and rotors on the S500).
Old 10-09-2010 | 08:53 PM
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Well, it'll be both of us...I have an AOS here and am getting ready to begin the job as I type this.
Old 10-09-2010 | 09:14 PM
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Originally Posted by ArneeA
Hey you need company? I can give you a hand. I'm done with my weekend chore (front pads and rotors on the S500).
Hey, I'm fighting this bastard. I'd love the company. PM'd
Old 10-09-2010 | 09:33 PM
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The AOS is out!

I was having a tough time with the coolant clips.... Can I reuse those?
Old 10-09-2010 | 09:37 PM
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Did you remove the intake?
Old 10-09-2010 | 10:06 PM
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yup
Old 10-09-2010 | 10:44 PM
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So, I've got engine lowered down to the crossmember, the air filter box and throttle body are off, the four left side intake plenum hose clamps are loose and I'm starting to get a few hoses and electrical connections off/out of the way. The problem now, is that I'm not sure which hoses and electrical leads need to be disconnected. Would you please post a picture or two of the area so I can see which ones you pulled and which ones you left alone?
Old 10-09-2010 | 10:53 PM
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I'm writing hang on a bit.
Old 10-09-2010 | 10:59 PM
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Loosen both sides of the intake plenum cause you're going to need to wiggle it around to get it off.

The plenum has one vent connector that you need to remove.

I left the throttle body connected enough to just lay it down near the pulleys.

I disconnected the electrical connection from the throttle body.

After you get the plenum out you'll have to loosen the clamps on the second air "thingy" behind the plenum.

I used a 3/8s? (1/4) ratchet to get the intake bolts out. The bitch is the coolant clamps. squeeze and pull and plyer them. get read for some coolant on the floor (1 cup?).
Old 10-09-2010 | 11:06 PM
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Ok. Thanks for the heads up. Hell, I may want to drive to your place tomorrow to see what you've done. I'm an hour away in Mission Viejo.


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