Notices
Cayenne 955-957 2003-2010 1st Generation
Sponsored by:
Sponsored by:

Overboost ! What could be?

Thread Tools
 
Search this Thread
 
Old 11-28-2015, 04:16 AM
  #1  
ekstroemtj
Rennlist Member
Thread Starter
 
ekstroemtj's Avatar
 
Join Date: Feb 2012
Location: Frankfurt / Main / Germany
Posts: 372
Received 15 Likes on 14 Posts
Default Overboost ! What could be?

Hopefully everybody had a nice thanksgiving!

Would like to find answer for my fault codes. Use the search already but couldnt find a proper answer.

I have several fault codes and maybe someone could give me a hint if they are related and where to start looking for.
Thank you in advance!

The car is a 2005 Turbo S. The truck is running good but comparing to my Cayenne S it should run better.
I am using fuel with 95 octane.
Attached Images    
Old 11-30-2015, 06:10 AM
  #2  
stuartph
Pro
 
stuartph's Avatar
 
Join Date: Nov 2002
Location: UK
Posts: 552
Likes: 0
Received 0 Likes on 0 Posts
Default

Hi

I had a broken vacum pipe to one of the turbos that gave me the over boost code.

Stu
Old 11-30-2015, 01:10 PM
  #3  
ekstroemtj
Rennlist Member
Thread Starter
 
ekstroemtj's Avatar
 
Join Date: Feb 2012
Location: Frankfurt / Main / Germany
Posts: 372
Received 15 Likes on 14 Posts
Default

Thank you for your answer Stu.
I will try to find a part diagram online and check these hoses.

Thank you
Old 11-30-2015, 01:55 PM
  #4  
stuartph
Pro
 
stuartph's Avatar
 
Join Date: Nov 2002
Location: UK
Posts: 552
Likes: 0
Received 0 Likes on 0 Posts
Default

Hi

Porsche.com has the parts PDFs

The pipe to my left hand turbo was broken, from under the turbo v8 cover all the way down to the turbo, it had dropped down onto the under tray.

Stu
Old 11-30-2015, 02:56 PM
  #5  
ekstroemtj
Rennlist Member
Thread Starter
 
ekstroemtj's Avatar
 
Join Date: Feb 2012
Location: Frankfurt / Main / Germany
Posts: 372
Received 15 Likes on 14 Posts
Default

I have to check everything visual. Lots of hoses there. Hope i will find the problem
Attached Images  
Old 11-30-2015, 03:14 PM
  #6  
wrinkledpants
Three Wheelin'
 
wrinkledpants's Avatar
 
Join Date: Jun 2011
Location: Denver, CO
Posts: 1,475
Likes: 0
Received 7 Likes on 7 Posts
Default

If you have an overboost issue - it's likely related to the waste gates not opening correctly. This can be from the solenoid that opens them, the vac hoses that connect the solenoid to the waste gates, or the waste gates themselves. You could also have a MAP sensor issue registering the incorrect boost pressure. I'd start with the vac hoses first, solenoid, MAP sensor, and then the waste gates themselves. Not sure where the solenoid is on the 957, but getting at the waste gates won't be fun, and you'll need some excellent mirror skills or a boroscope.

For the cams - you probably have a cam sensor problem, or actuator problem. If it were me, I'd try a slightly thicker oil first as the cam actuators are hydraulic, and if you have heavily sheared out oil, you may not have the proper viscosity for actuation.

For the evap code - I'd clear it and see if it comes back. It's an emissions thing and won't impact performance. It could be a gas cap leak, getting gas with the car running, or a simple check valve somewhere.
Old 11-30-2015, 03:14 PM
  #7  
stuartph
Pro
 
stuartph's Avatar
 
Join Date: Nov 2002
Location: UK
Posts: 552
Likes: 0
Received 0 Likes on 0 Posts
Default

Try these ones
Attached Images  
Old 11-30-2015, 03:39 PM
  #8  
ekstroemtj
Rennlist Member
Thread Starter
 
ekstroemtj's Avatar
 
Join Date: Feb 2012
Location: Frankfurt / Main / Germany
Posts: 372
Received 15 Likes on 14 Posts
Default

Great! Thank you everybody for your friendly advise. I will try to go through all these things.
About the codes, they are coming back after i cleared them. The oil i am using is a 5w50. just changed from 5w40. I had a look from under the car now and it seems there is a lot more to do. oil arround the area of the pressure hose. Looks like the seal is gone.
Old 11-30-2015, 03:58 PM
  #9  
wrinkledpants
Three Wheelin'
 
wrinkledpants's Avatar
 
Join Date: Jun 2011
Location: Denver, CO
Posts: 1,475
Likes: 0
Received 7 Likes on 7 Posts
Default

It's a $5 o-ring. Easy to fix.

I would clear that cam code and see if it comes back.
Old 11-30-2015, 07:40 PM
  #10  
ekstroemtj
Rennlist Member
Thread Starter
 
ekstroemtj's Avatar
 
Join Date: Feb 2012
Location: Frankfurt / Main / Germany
Posts: 372
Received 15 Likes on 14 Posts
Default

I cleared the codes but after 30 minutes of driving all came back.
Old 12-01-2015, 12:49 AM
  #11  
hahnmgh63
Three Wheelin'
 
hahnmgh63's Avatar
 
Join Date: Mar 2011
Location: Roy, WA
Posts: 1,643
Received 29 Likes on 28 Posts
Default

Cyclic valve gets a signal (pressure) from Intake and from the Turbochargers pressure output and then adjusts (cycles) the air to the Wastegates. A small leak in the line from the Turbo (line 10) can cause an overboost. A large leak would cause a short but powerful overboost then overboost protection would cut-in and cause it to go into a limp mode, which a restart would clear but the code would still stay locked in. A small but occasional overboost will still cause a code.
Old 12-01-2015, 07:03 AM
  #12  
ekstroemtj
Rennlist Member
Thread Starter
 
ekstroemtj's Avatar
 
Join Date: Feb 2012
Location: Frankfurt / Main / Germany
Posts: 372
Received 15 Likes on 14 Posts
Default

Thank you Mark. I have to investigate all this equipment.
Old 12-01-2015, 07:56 AM
  #13  
ekstroemtj
Rennlist Member
Thread Starter
 
ekstroemtj's Avatar
 
Join Date: Feb 2012
Location: Frankfurt / Main / Germany
Posts: 372
Received 15 Likes on 14 Posts
Default

Originally Posted by hahnmgh63
Cyclic valve gets a signal (pressure) from Intake and from the Turbochargers pressure output and then adjusts (cycles) the air to the Wastegates. A small leak in the line from the Turbo (line 10) can cause an overboost. A large leak would cause a short but powerful overboost then overboost protection would cut-in and cause it to go into a limp mode, which a restart would clear but the code would still stay locked in. A small but occasional overboost will still cause a code.
Mark is the no. 5 hose the other line which is coming from the drivers side turbo to the valve?
How important is it that all these hoses are installed on their place without being pressured and squeezed. Just ask because under the "turbo cover" is a real crowd of hoses.

Thank you
Old 12-01-2015, 07:45 PM
  #14  
hahnmgh63
Three Wheelin'
 
hahnmgh63's Avatar
 
Join Date: Mar 2011
Location: Roy, WA
Posts: 1,643
Received 29 Likes on 28 Posts
Default

Line #5 in post #7 goes from the Cyclic valve (known as the N75 valve in the VAG turbocharged world) and Tee's with each end going to one of the Turbocharger wastegates. These have positive pressure, the more pressure (when enough to overcome the default spring pressure) then the wastegate starts to open which starts to release/bypass exhaust gasses from flowing to the Turbine wheel, either slowing (less boost)(mostly open) or keeping the boost steady (partially open). You can check line #5 with a pressure pump to see if it holds, some wastegates can be damaged by apply a vacuum, not sure about the Cayennes so always safe to apply pressure rather than taking the chance with vacuum to see if it holds. 2nd Cyclic line goes to the intake manifold by the throttle body and can be tested with vacuum or pressure on one end and disconnecting and plugging the other end. The 3rd goes to the Compressor side of the Turbo to sense Boost pressure, on Twin-Turbocharged Audi's they Tee this line off both Turbos compressors but looking at the diagram it appears Porsche just takes the pressure reading off of one of the Turbos.

Last edited by hahnmgh63; 12-02-2015 at 07:54 PM.
Old 12-02-2015, 09:21 AM
  #15  
ekstroemtj
Rennlist Member
Thread Starter
 
ekstroemtj's Avatar
 
Join Date: Feb 2012
Location: Frankfurt / Main / Germany
Posts: 372
Received 15 Likes on 14 Posts
Default

Very detailed answer. Thank you


Quick Reply: Overboost ! What could be?



All times are GMT -3. The time now is 11:43 AM.