Notices
997 Turbo Forum 2005-2012
Sponsored by:
Sponsored by:

Let's pick on the DFI boys again (because it's fun!)

Thread Tools
 
Search this Thread
 
Old 06-15-2015, 03:40 PM
  #1  
CincyScott
Rennlist Member
Thread Starter
 
CincyScott's Avatar
 
Join Date: Nov 2008
Location: Nashville, TN
Posts: 2,377
Received 82 Likes on 58 Posts
Default Let's pick on the DFI boys again (because it's fun!)

Just kidding, actually. In all seriousness, what's Porsche's policy or recommended interval for combustion chamber cleaning on the DFI cars? I've had two DFI cars, a BMW and an Audi, and both are customer payable events. The BMW was $600 and the Audi was goodwill because they couldn't figure out what the heck was wrong with it... but I think it woulda been like $900 to $1000.

Since I just had my engine all apart fixing all of my other problems, I was nosing around and noticed that my combustion chambers looked great. However, the car was massively apart in order for me to see them. I'm guessing this is a "while you're in there" kind of event for the DFI cars?

Since we're all going to be buying DFI Porsches at some point if we keep buying newer cars, what's the damage? My next car will either be a newsed Panamera or Cayenne Turbo, so you guys are the guinea pigs
Old 06-15-2015, 04:53 PM
  #2  
jhbrennan
Rennlist Member
 
jhbrennan's Avatar
 
Join Date: Mar 2006
Location: Austin
Posts: 6,571
Received 81 Likes on 73 Posts
Default

Originally Posted by CincyScott
Just kidding, actually. In all seriousness, what's Porsche's policy or recommended interval for combustion chamber cleaning on the DFI cars? I've had two DFI cars, a BMW and an Audi, and both are customer payable events. The BMW was $600 and the Audi was goodwill because they couldn't figure out what the heck was wrong with it... but I think it woulda been like $900 to $1000.

Since I just had my engine all apart fixing all of my other problems, I was nosing around and noticed that my combustion chambers looked great. However, the car was massively apart in order for me to see them. I'm guessing this is a "while you're in there" kind of event for the DFI cars?

Since we're all going to be buying DFI Porsches at some point if we keep buying newer cars, what's the damage? My next car will either be a newsed Panamera or Cayenne Turbo, so you guys are the guinea pigs
The Porsche 9A1 DFI design is different than the DFI design on the BMW and Audi...and there is no Porsche policy or recommended interval for combustion chamber cleaning.
Old 06-15-2015, 04:57 PM
  #3  
jhbrennan
Rennlist Member
 
jhbrennan's Avatar
 
Join Date: Mar 2006
Location: Austin
Posts: 6,571
Received 81 Likes on 73 Posts
Default

Also, good to hear your tear down shows no DFI issues.
Old 06-15-2015, 05:13 PM
  #4  
Team Plutonium
Drifting
 
Team Plutonium's Avatar
 
Join Date: Sep 2013
Location: Upstate, NY
Posts: 3,357
Likes: 0
Received 6 Likes on 6 Posts
Default

I make sure I red-line the car every time I drive to get rid of the carbon build-up.
Old 06-15-2015, 05:19 PM
  #5  
CincyScott
Rennlist Member
Thread Starter
 
CincyScott's Avatar
 
Join Date: Nov 2008
Location: Nashville, TN
Posts: 2,377
Received 82 Likes on 58 Posts
Default

Originally Posted by jhbrennan
Also, good to hear your tear down shows no DFI issues.
Mine isn't DFI, but have had issues in the past with carbon buildup on the other marques I mentioned . How is Porsche's different?
Old 06-15-2015, 05:20 PM
  #6  
CincyScott
Rennlist Member
Thread Starter
 
CincyScott's Avatar
 
Join Date: Nov 2008
Location: Nashville, TN
Posts: 2,377
Received 82 Likes on 58 Posts
Default

Originally Posted by Team Plutonium
I make sure I red-line the car every time I drive to get rid of the carbon build-up.
I have heard that granny drivers do have worse problems than the "Italian tune up" guys lol
Old 06-15-2015, 07:01 PM
  #7  
Team Plutonium
Drifting
 
Team Plutonium's Avatar
 
Join Date: Sep 2013
Location: Upstate, NY
Posts: 3,357
Likes: 0
Received 6 Likes on 6 Posts
Default

Originally Posted by CincyScott
I have heard that granny drivers do have worse problems than the "Italian tune up" guys lol
Most defniatly.
Old 06-16-2015, 04:51 PM
  #8  
TheInfamousDrew
Racer
 
TheInfamousDrew's Avatar
 
Join Date: Apr 2013
Location: Charlotte, NC
Posts: 421
Likes: 0
Received 0 Likes on 0 Posts
Default

That's odd that you posted this yesterday.
I was contemplating the same thing as I’ve been toying with the idea of selling the 07 for something newer and a .2 was on my list.
In the past I’ve had two DFI BMW’s and you’re right about the carbon build up on the intake valves.

From what I read yesterday, it doesn’t seem to be an issue with Porsche’s design. Some speculate that its due to the flat design.
Old 06-17-2015, 04:08 AM
  #9  
808c2s
Burning Brakes
 
808c2s's Avatar
 
Join Date: Aug 2007
Location: Hawaii
Posts: 1,022
Received 461 Likes on 188 Posts
Default

Looking at the boxer engine fuel injection schematic:

http://cimg2.ibsrv.net/gimg/rennlist...db1eb4cfcf.jpg

It appears to me that carbon build up may not be an issue, IMO. Please correct me if I am wrong.
Old 06-17-2015, 08:35 AM
  #10  
jhbrennan
Rennlist Member
 
jhbrennan's Avatar
 
Join Date: Mar 2006
Location: Austin
Posts: 6,571
Received 81 Likes on 73 Posts
Default

Originally Posted by CincyScott
Mine isn't DFI, but have had issues in the past with carbon buildup on the other marques I mentioned . How is Porsche's different?
See post 9 - I was looking for this photo and someone found it. It was explained to me that spraying fuel on the backside of the valve is a preventative measure. Don't read much about 9A1 carbon build up issues...certainly nothing like what you read on the Audi forums.
Old 06-17-2015, 04:44 PM
  #11  
proTUNING Freaks
Former Vendor
 
proTUNING Freaks's Avatar
 
Join Date: May 2015
Posts: 119
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by 808c2s
Looking at the boxer engine fuel injection schematic:

http://cimg2.ibsrv.net/gimg/rennlist...db1eb4cfcf.jpg

It appears to me that carbon build up may not be an issue, IMO. Please correct me if I am wrong.
That's a great photo and a great discussion guys. Direct injection motors inject in 3 different modes, stratified charge (ultra lean burn for cruise), stoich (moderate load) and full power (rapid acceleration and heavy loads) where richer AFR is desired for detonation prevention.

In the stoich/full power modes the fuel is injected on the intake stroke at moderate to high pressures. During stratified/lean burn mode however, fuel is not injected on the intake stroke but rather during the compression stroke.

BMW's direct injection turbo motors (N54/N55) inject fuel direct from the top of the combustion chamber at a 90* angle to the piston and intake valves don't see any fuel coming in at any point in time. Intake valves and ports get extremely gunked up over a period of 25-30k miles. Audi is even worse. Porsche has done something interesting if that diagram is correct but given direct injection sprays directly into the combustion chamber it will have the same issue.

Dzenno@PTF

Last edited by proTUNING Freaks; 06-17-2015 at 05:17 PM.
Old 06-17-2015, 04:48 PM
  #12  
John@Fabspeed
Basic Sponsor
Rennlist
Site Sponsor

 
John@Fabspeed's Avatar
 
Join Date: Nov 2006
Location: Fort Washington, Pa
Posts: 4,719
Received 56 Likes on 40 Posts
Default

On the Audis, BMWs and others that have DFI issues, it is generally not in the combustion chamber. The issue is in the intake runners and mostly on the back of the valves. A conventional engine has fuel that sprays the back of the valves keeping them clean and cool. In the DFI cars, obviously that doesn't happen, hence the build up.

I only know this because I REALLY wanted an RS4, but I cannot justify spending 996TT money on a car that will need carbon cleanings every 20K miles.





__________________
Porsche Performance Specialist
John@Fabspeed.com
215-618-9796

Fabspeed Motorsport USA
155 Commerce Drive Fort Washington, PA 19034
www.Fabspeed.com


Old 06-17-2015, 05:07 PM
  #13  
proTUNING Freaks
Former Vendor
 
proTUNING Freaks's Avatar
 
Join Date: May 2015
Posts: 119
Likes: 0
Received 0 Likes on 0 Posts
Default

Here's a vid from one of our BMW N54 (direct injection motor) customers showing some of the carbon buildup and the work involved in cleaning them (this is typically done every 25-30k if you're looking to get the most out of it from the performance point of view)

One thing to keep in mind is that the carbon build-up on the inlet valves in DFI motors is caused primarily by oil contamination from the crankcase breather system, not from oil seepage down the guides. In port injection petrol engines, any oil is washed off the valve backs by the incoming fuel during each induction stroke. In DFI engines (and Diesels) the fuel is injected directly into the combustion chamber, so it never passes over the valves to wash/cool them forming build-up.

Old 06-17-2015, 05:19 PM
  #14  
proTUNING Freaks
Former Vendor
 
proTUNING Freaks's Avatar
 
Join Date: May 2015
Posts: 119
Likes: 0
Received 0 Likes on 0 Posts
Default

Not sure how many have seen this thread but here's a pic from a 997 DFI motor and its intake valves after 26k miles apparently (2010 C2S in this case):

http://www.6speedonline.com/forums/9...ets-x51-2.html

Old 06-18-2015, 01:21 PM
  #15  
turbofever
Banned
 
turbofever's Avatar
 
Join Date: Dec 2014
Posts: 572
Likes: 0
Received 0 Likes on 0 Posts
Default

so glad I didn't get a dfi


Quick Reply: Let's pick on the DFI boys again (because it's fun!)



All times are GMT -3. The time now is 09:52 PM.