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Catastrophic Coolant Hose Coupling Failure Registry

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Old 03-29-2011, 10:55 AM
  #91  
FFaust
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My motor has been out twice in the last month for leaks, the last and current at dealership (don't ask), but the timing was such that I could not fix the problem. Dealer did the flush and accepted to fill with W + WW at my request, not even any hesitation on their part
Old 03-29-2011, 12:11 PM
  #92  
NVRANUF
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Originally Posted by FFaust
My motor has been out twice in the last month for leaks, the last and current at dealership (don't ask), but the timing was such that I could not fix the problem. Dealer did the flush and accepted to fill with W + WW at my request, not even any hesitation on their part
Francois, did they permanently fix (by the weld or bolt method) the "coolant hose failure issue" for you, covered in this thread?

Old 03-29-2011, 10:08 PM
  #93  
FFaust
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Sorry Peter, I should have been more specific, I was running out of the house when I replied.

When I said that I could not fix the problem, I meant fix permanently. So no, couplings not fixed, welded, pinned, or anything else

So I'll be running with W + wetter until next time.
Old 04-11-2011, 04:37 PM
  #94  
Goldcrest_Allen
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Here's pictures of our welded solution-
http://www.goldcrestmotorsports.com/...ing/index.html

(Sorry for the shameless self plug)
Old 04-11-2011, 04:48 PM
  #95  
lp997
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Originally Posted by Goldcrest_Allen
Here's pictures of our welded solution-
http://www.goldcrestmotorsports.com/...ing/index.html

(Sorry for the shameless self plug)
Two questions:
Do we have to drop the motor to install this?

What is the cost?
Old 04-12-2011, 10:05 AM
  #96  
Goldcrest_Allen
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Originally Posted by lp997
Two questions:
Do we have to drop the motor to install this?

What is the cost?
Yes. The engine needs to come out.

The cost is about $1,500 for the entire project.
(This does not include any hoses if they need replacement.)

Last edited by Goldcrest_Allen; 04-12-2011 at 12:56 PM.
Old 04-12-2011, 12:39 PM
  #97  
rlightfine
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Can you share the cost for the entire project?
Old 04-12-2011, 01:01 PM
  #98  
Goldcrest_Allen
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Originally Posted by rlightfine
Can you share the cost for the entire project?
The cost is about $1,500 for the entire project.
Sorry, should have been more specific.
Old 04-12-2011, 01:54 PM
  #99  
Bob Rouleau

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2004 996 GT3
Mont Tremblant
18,000 KMs
Dealer replaced water pump housing and hose.
Fitting blew out on the driver's side of the water pump housing.

I am making this thread sticky.
Old 04-12-2011, 02:01 PM
  #100  
TRAKCAR
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I am making this thread sticky.
as you should RMS and maybe Ice mode.
Old 04-12-2011, 10:21 PM
  #101  
lp997
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I will keep the upgrade in mind when my car is out of warranty. For now, Porsche can pay for this. Update on my car: Porsche fixed it at no cost. Got the car back and drove 120 miles and completely broke down

Update: now in month 2, still do not have my car back...plus side, saved two months of miles. Glad this isn't my DD

Last edited by lp997; 05-12-2011 at 06:08 AM. Reason: update the situation
Old 04-13-2011, 01:05 PM
  #102  
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Originally Posted by Bob Rouleau
2004 996 GT3
Mont Tremblant
18,000 KMs
Dealer replaced water pump housing and hose.
Fitting blew out on the driver's side of the water pump housing.

I am making this thread sticky.
Good call Bob!

(And don't worry about the sticky, we need a dozen more to match the Cayenne subforum... )


Added a diagram that might help categorizing the incidents per affected area.
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Old 04-13-2011, 03:36 PM
  #103  
savyboy
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We are working a fix for .1 cars at this moment and have a project car in the shop. Here is a pic of a fitting that upon dropping the engine we saw was about to fall out. We almost crapped our pants when we saw this as we had no idea one was already falling out!

I now have several hours of track time on my retrofitted car (2010 GT3RS- the initial guinea pig) with no problems. Last image is one of my early prototypes: threaded, shouldered, ultra-strong machined aluminum tubing in combination with an an application specific (temp/ethelyne glycol resistant) thread locker/sealant. It should be bomb-proof. Refining this solution at this moment.
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Old 04-13-2011, 11:05 PM
  #104  
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That's art... As it should be
Old 04-26-2011, 04:11 PM
  #105  
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Originally Posted by Goldcrest_Allen
Here's pictures of our welded solution-
http://www.goldcrestmotorsports.com/...ing/index.html

(Sorry for the shameless self plug)

Nice Work Allen....


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