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Shaved head - thicker Headgasket?

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Old 11-08-2012, 04:24 PM
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Ian928
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Default Shaved head - thicker Headgasket?

The head is away to be resurfaced, they estimate that 0.15 - 0.20mm is neede to get the surface straight.

We have a Widefire headgasket, but I wonder if it would be better to go for the original thicker gasket? I seem to remember it was 0.3mm thicker.

We have sent the turbo to ETG Technic in Germany to be rebuilt and upgraded, setup is a hybrid turbo with chip and 3.8bar FPR, according too ETG this should produce around 330chp.

So, what is the best be? Reducing or increasing compression, 1.1mm or 1.4mm headgasket?
Old 11-08-2012, 04:39 PM
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Van
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My guess is, if you're doing stand-alone tuning, you can run the higher compression.
Old 11-08-2012, 08:47 PM
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V2Rocket
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IIRC my head was shaved ~0.16mm and I used stock gasket...
Old 11-08-2012, 09:23 PM
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Paulyy
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you'll be fine.. there's limit marks on the head, just don't pass them i guess..
Old 11-09-2012, 01:10 PM
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Ian928
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I did a search, and found that Porsche recommends using the thicker gasket if you remove more that 0.1mm

I will check the actual measuerement on the head but I have ordered a thicker gasket.
Old 11-09-2012, 02:39 PM
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TonyG
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The thing to remember is that unless you bought the car new, you don't know how much (if any) has been milled off head by previous owners. To know this you can measure the pad on the head.

No matter... as you mill the head, you retard the cam timing. You can get an adjustable cam sprocket or an offset cam key (which comes in 2 or 4 degree keys) to correct for this or just to change the cam timing if desired.

Something to think about.

TonyG
Old 11-09-2012, 02:40 PM
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Here's a link:

http://www.928motorsports.com/parts/...aft_keyset.php

TonyG
Old 11-09-2012, 02:44 PM
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V2Rocket
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Originally Posted by TonyG
The thing to remember is that unless you bought the car new, you don't know how much (if any) has been milled off head by previous owners. To know this you can measure the pad on the head.

No matter... as you mill the head, you retard the cam timing. You can get an adjustable cam sprocket or an offset cam key (which comes in 2 or 4 degree keys) to correct for this or just to change the cam timing if desired.

Something to think about.

TonyG
Any idea how to calculate the amount of cam retard for a given head shave? Or is it as simple as "X material off means belt travels X less which is Y fraction of a cam gear tooth which equals Z degrees"...
Old 11-09-2012, 03:14 PM
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Originally Posted by TonyG

Interesting stuff . I did not think about this when i replaced the head with a fresh rebuilt and shaved one. When i rebuild the old one and open it up again i will try to measure.

What are these marks (pad) people refer too ?
Old 11-09-2012, 03:20 PM
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Ian928
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Yes, I was considering the timing also. I know about those cam keys, I believe they are Mercedes items and can be bought from any Merc dealer!

It is certainly possible to calculate the amount of cam retard, but you need to know the data to do it correct. And as far as I can see it it would be a linear correlation, so if someone did the calculation it would be easy to create a formula for it.

But how about this: When you shave the head you increase the static compression, but at the same time you retard the cam and that decreases the dynamic compression (intake valve closes later). Who knows, maybe we all should do it, same dynamic compression means same performance on lower rpms, but retarded cam means better filling on high rpms. If you can avoid detonation that is...
Old 11-09-2012, 07:56 PM
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TonyG
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Originally Posted by Ian928

But how about this: When you shave the head you increase the static compression, but at the same time you retard the cam and that decreases the dynamic compression (intake valve closes later). Who knows, maybe we all should do it, same dynamic compression means same performance on lower rpms, but retarded cam means better filling on high rpms. If you can avoid detonation that is...
But the retarded cam timing hurts low/midrange power. And that directly affects when the turbo starts to spool....

TonyG
Old 11-10-2012, 08:42 PM
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I believe I saw a pic on here once upon a time of a small line on the head marking how far down it could be shaved. Can someone tell me and/or post a pic of where the limit mark is on the head?
Old 11-11-2012, 06:25 PM
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I did a search on this forum and found a page from the workshop manual. There is not a limit mark, but there is a machined ridge, and you measure the thickness of this ridge. The standard distance is 24 +/-0.1mm and the wear limit is 23.6mm. I am not sure, but it may be possible to measure this distance without dismantling the head.

Last edited by Ian928; 11-12-2012 at 04:49 AM.
Old 11-11-2012, 08:47 PM
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Originally Posted by mtnman82
I believe I saw a pic on here once upon a time of a small line on the head marking how far down it could be shaved. Can someone tell me and/or post a pic of where the limit mark is on the head?
Vol 1 section 15 page 16a
http://thedge.info/rennlist/manuals/Vol1x-engine.pdf

Last edited by Adker; 05-16-2013 at 10:10 PM.
Old 11-12-2012, 02:17 PM
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Thanks guys!!!


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