Notices
928 Forum 1978-1995
Sponsored by:
Sponsored by: 928 Specialists

My luck finally ran out (transmission)

Thread Tools
 
Search this Thread
 
Old 06-30-2015, 02:17 AM
  #61  
zekgb
Three Wheelin'
 
zekgb's Avatar
 
Join Date: Jun 2006
Location: Hollister, CA
Posts: 1,794
Received 41 Likes on 29 Posts
Default

Dammit I was all psyched up for dropping someone else's tranny for a change!
Old 06-30-2015, 03:51 AM
  #62  
Bill Ball
Under the Lift
Lifetime Rennlist
Member
Thread Starter
 
Bill Ball's Avatar
 
Join Date: Mar 2002
Location: Buckeye, AZ
Posts: 18,647
Received 46 Likes on 33 Posts
Default

Originally Posted by Charley B
Did the old fluid have a strong varnish odor?
No, not noticeably. It was just a brownish tint. I didn't see any fragments of brake band material either. I still have the old fluid, so I may take a closer look at it. Blackstone offers an analysis. The only problem is I contaminated it with carb cleaner.
Old 06-30-2015, 06:02 AM
  #63  
Schocki
Rennlist Member
 
Schocki's Avatar
 
Join Date: Sep 2002
Location: Madrid, España
Posts: 2,159
Received 180 Likes on 150 Posts
Default

Originally Posted by Bill Ball
The high pitched whine I had in neutral and park only, present for 5 years but disappeared when the tranny started acting up recently, has returned. That's almost reassuring.

[/B]
The quiet but noticeable whine is absolutely normal in P or N and is mentioned in the MB 722.3 manual. What you hear is the front planetary gear in free rotation. All clutches and brake bands are disengaged, everything is fine.

Mercedes Benz
"Complaint: slight grinding noise in selector lever in "P" or "N".
Cause/Remedy: this is a normal rolling noise of the front gear assembly which cannot be eliminated."


Because the sound was gone before, I think something was stuck (actuator or piston?) and works correctly again. Good news

My GTS always had the same whine in P and N. When my B3 (reverse probelm) gave up, new ATF fluid turned blackish/brownish within no time. But no smell of burned material. I think something was dragging and what you found in the fluid is some friction material.

Last edited by Schocki; 06-30-2015 at 11:14 AM.
Old 06-30-2015, 10:23 AM
  #64  
Kiln_Red
Three Wheelin'
 
Kiln_Red's Avatar
 
Join Date: Jul 2010
Location: Bowling Green, KY
Posts: 1,394
Received 158 Likes on 82 Posts
Default

Great news, Bill. I'm not too terribly surprised. I guess a transmission can fail in any way, but usually there are warning signs. The way the fluid smells has been the best measure for me as to the health of a transmission. The transmission fluid in my Buick Park Avenue looks brown, but it smells fine. I'm afraid to change it as I know it has never been changed before. 257k miles and still running strong.
Old 06-30-2015, 09:21 PM
  #65  
Gonzotiki_666
Rennlist Member
 
Gonzotiki_666's Avatar
 
Join Date: Jan 2011
Location: Petaluma, CA
Posts: 289
Received 11 Likes on 7 Posts
Default

Glad to hear that the car cut you some slack Bill!
Old 06-30-2015, 11:00 PM
  #66  
Speedtoys
Rennlist Member
 
Speedtoys's Avatar
 
Join Date: Sep 2010
Location: Boulder Creek, CA
Posts: 13,582
Received 1,034 Likes on 623 Posts
Default

You lucky sod...

Old 07-01-2015, 12:06 PM
  #67  
dr bob
Chronic Tool Dropper
Lifetime Rennlist
Member
 
dr bob's Avatar
 
Join Date: Oct 2001
Location: Bend, Oregon
Posts: 20,506
Received 545 Likes on 408 Posts
Default

All that clean living finally pays off!

Buy a lottery ticket. You'll only need one.


For those playing at home, there's an obvious case here for more frequent fluid and filter changes. Bill drives his car like he stole it, shifts manually a lot, yet manages to still be driving as the car comes up towards 300k on the meter. It's pretty easy to forget the secondary fluids sometimes, especially if the car isn't a daily driver, until an ugly symptom reminds us about what they do. Waiting for symptoms is not the best plan for extended life. Kind of like waiting for a rod knock to remind us to check or change the oil in the engine. Most times, there's already damage done that new lubricant won't undo. So keep a log of hat you do, and consult that log as you plan services for the car. If your car has ahibernation period, do thses fluid services immediately --before-- hibernation so contaminants can get out before storage time.
Old 07-02-2015, 04:36 AM
  #68  
Bill Ball
Under the Lift
Lifetime Rennlist
Member
Thread Starter
 
Bill Ball's Avatar
 
Join Date: Mar 2002
Location: Buckeye, AZ
Posts: 18,647
Received 46 Likes on 33 Posts
Default

As dr Bob said, frequent fluid changes are a good idea for the tranny. Tranny and brake fluid changes are often completely neglected. I'll admit to not changing brake or tranny fluid in family cars for way past their scheduled interval. The family SUV finally developed an ABS fault that was fixed by a brake fluid flush. I've been better with the 928, following the schedule pretty closely. With recent life changes, I lost my service bay, still pictured in my avatar, and regular maintenance has suffered. Still, I was surprised the tranny had 40K mile old fluid. Although it is now shifting well over all, I do plan to do a short term fluid and filter change in a few K miles and will pull the valve body then and maybe get a look at the B2 brake band. I did see the B3 band 40K mile ago and it looked like brand new, but the B2 has been much more abused, although less so recently.
Old 07-02-2015, 12:57 PM
  #69  
BC
Rennlist Member
 
BC's Avatar
 
Join Date: Dec 2001
Posts: 25,130
Received 72 Likes on 53 Posts
Default

What lift was that?
Old 07-02-2015, 02:48 PM
  #70  
GregBBRD
Rennlist
Basic Site Sponsor
 
GregBBRD's Avatar
 
Join Date: Feb 2005
Location: Anaheim
Posts: 15,219
Received 2,451 Likes on 1,459 Posts
Default

Originally Posted by Bill Ball
As dr Bob said, frequent fluid changes are a good idea for the tranny. Tranny and brake fluid changes are often completely neglected. I'll admit to not changing brake or tranny fluid in family cars for way past their scheduled interval. The family SUV finally developed an ABS fault that was fixed by a brake fluid flush. I've been better with the 928, following the schedule pretty closely. With recent life changes, I lost my service bay, still pictured in my avatar, and regular maintenance has suffered. Still, I was surprised the tranny had 40K mile old fluid. Although it is now shifting well over all, I do plan to do a short term fluid and filter change in a few K miles and will pull the valve body then and maybe get a look at the B2 brake band. I did see the B3 band 40K mile ago and it looked like brand new, but the B2 has been much more abused, although less so recently.
As much as some would like to believe....there are no "super" duty parts inside your transmission. It has the same pieces as everyone else's transmissions....and the clutches do wear out. (More than the brake bands, generally.) The "burned" fluid is, very simply, from slippage. That's the only source of friction to increase the transmission fluid temperature.

If I get these things apart and replace the seals and clutches at an early mileage (80,000 miles and 30 years), they generally have not "cooked" the steel plates that go between the clutches and they are amazingly economical to do (because they don't require as many expensive parts.) (I'm doing one with 70,000 miles on it, as I stopped to write this.) If I get them in the 150,000 miles range, generally the steel plates between the clutches are "toast". While the huge majority of rebuilders simply take a 90 degree sander and "sand down" the hot spots in on the plates (to save money and increase their profit margin) this is an incredibly poor thing to do. It simply reduces the available surface area that the clutches have to grab onto, which accelerates the heat problem even more. This is "used car lot fix it enough to sell it" stuff. Steel plates with hot spots need to be replaced.....like Mercedes says. The price of the steel plates has increased 1000%, in the past few years. Plates that we used to buy for $6.00 are now over $70.00....each! If one replaces these (like should be done) the cost of rebuilding the transmission goes up.....simply by definition.

Much beyond 150,000 miles, the drums that the brake bands "compress" onto begin to have hot spots....and then they need to be replaced. Once you start needing to buy "hard parts" (like the drums) the cost of truly rebuilding one of these things goes up astronomically.

Don't miss-understand me. The "flat rate" guys that "repair" these things for low dollars can still "repair" one for low dollars....they are never going to replace a drum.....regardless of how bad the hot spots are. They are going to use Chinese made clutches and brake bands. (I have these parts, too....for the people that are not interested in having a transmission repair that will last for another 30,000 miles....I have a huge cross section of different customers.)

However, if someone really wants a "rebuilt" transmission...that requires the replacement of "cooked" brake bands, clutches, steel plates, and drums (if necessary) with genuine Mercedes parts....and that stuff is getting really expensive, quickly.

Simply because of the cost of parts, I'm not a proponent of dragging every last possible mile out of a transmission, flogging it until it no longer functions. The internal seals and O-rings are rock hard, now....even if you are pouring in a "seal softener" like "Trans X". The rock hard seals and O-rings reduce the available pressure to the clutches and the brake bands, which increases slippage and wear to clutches that are already worn and deteriorating. Heat and increased slippage increase rapidly, when both of these things occur.

Automatic transmissions are the "poster child" for "you can pay me now, or you can pay me later". Get them early and they are economical. Wait too long and they get stupid expensive. Get a "flat rate hack" to "rebuild it" with low grade parts and pieces with hot spots.....and you will get to pay to have it done twice.....once by the hack and once by a true "rebuilder". I know....because I get then in to "rebuild" after some hack has "repaired" them.
__________________
greg brown




714 879 9072
GregBBRD@aol.com

Semi-retired, as of Feb 1, 2023.
The days of free technical advice are over.
Free consultations will no longer be available.
Will still be in the shop, isolated and exclusively working on project cars, developmental work and products, engines and transmissions.
Have fun with your 928's people!





Old 07-02-2015, 03:35 PM
  #71  
Speedtoys
Rennlist Member
 
Speedtoys's Avatar
 
Join Date: Sep 2010
Location: Boulder Creek, CA
Posts: 13,582
Received 1,034 Likes on 623 Posts
Default

Originally Posted by GregBBRD
As much as some would like to believe....there are no "super" duty parts inside your transmission. It has the same pieces as everyone else's transmissions....and the clutches do wear out. (More than the brake bands, generally.) The "burned" fluid is, very simply, from slippage. That's the only source of friction to increase the transmission fluid temperature.

If I get these things apart and replace the seals and clutches at an early mileage (80,000 miles and 30 years), they generally have not "cooked" the steel plates that go between the clutches and they are amazingly economical to do (because they don't require as many expensive parts.) (I'm doing one with 70,000 miles on it, as I stopped to write this.) If I get them in the 150,000 miles range, generally the steel plates between the clutches are "toast". While the huge majority of rebuilders simply take a 90 degree sander and "sand down" the hot spots in on the plates (to save money and increase their profit margin) this is an incredibly poor thing to do. It simply reduces the available surface area that the clutches have to grab onto, which accelerates the heat problem even more. This is "used car lot fix it enough to sell it" stuff. Steel plates with hot spots need to be replaced.....like Mercedes says. The price of the steel plates has increased 1000%, in the past few years. Plates that we used to buy for $6.00 are now over $70.00....each! If one replaces these (like should be done) the cost of rebuilding the transmission goes up.....simply by definition.

Much beyond 150,000 miles, the drums that the brake bands "compress" onto begin to have hot spots....and then they need to be replaced. Once you start needing to buy "hard parts" (like the drums) the cost of truly rebuilding one of these things goes up astronomically.

Don't miss-understand me. The "flat rate" guys that "repair" these things for low dollars can still "repair" one for low dollars....they are never going to replace a drum.....regardless of how bad the hot spots are. They are going to use Chinese made clutches and brake bands. (I have these parts, too....for the people that are not interested in having a transmission repair that will last for another 30,000 miles....I have a huge cross section of different customers.)

However, if someone really wants a "rebuilt" transmission...that requires the replacement of "cooked" brake bands, clutches, steel plates, and drums (if necessary) with genuine Mercedes parts....and that stuff is getting really expensive, quickly.

Simply because of the cost of parts, I'm not a proponent of dragging every last possible mile out of a transmission, flogging it until it no longer functions. The internal seals and O-rings are rock hard, now....even if you are pouring in a "seal softener" like "Trans X". The rock hard seals and O-rings reduce the available pressure to the clutches and the brake bands, which increases slippage and wear to clutches that are already worn and deteriorating. Heat and increased slippage increase rapidly, when both of these things occur.

Automatic transmissions are the "poster child" for "you can pay me now, or you can pay me later". Get them early and they are economical. Wait too long and they get stupid expensive. Get a "flat rate hack" to "rebuild it" with low grade parts and pieces with hot spots.....and you will get to pay to have it done twice.....once by the hack and once by a true "rebuilder". I know....because I get then in to "rebuild" after some hack has "repaired" them.
Greg:

My trans there might be well abused..any photos of crapped out stuff in there you can share with others?
Old 07-02-2015, 04:14 PM
  #72  
gladyswoodhams
5th Gear
 
gladyswoodhams's Avatar
 
Join Date: Jun 2015
Posts: 5
Likes: 0
Received 0 Likes on 0 Posts
Default

Heart breaking.
Old 07-02-2015, 06:24 PM
  #73  
GregBBRD
Rennlist
Basic Site Sponsor
 
GregBBRD's Avatar
 
Join Date: Feb 2005
Location: Anaheim
Posts: 15,219
Received 2,451 Likes on 1,459 Posts
Default

Originally Posted by Speedtoys
Greg:

My trans there might be well abused..any photos of crapped out stuff in there you can share with others?
That's probably a great idea. What to replace and why is the thing that takes so very long to learn. A "primer" with pictures might be very helpful.

Obvious to me, for many years, is the fact that "rebuilding" anything totally depends on one's definition of "rebuilding."

People take engines apart, don't do a valve job, don't replace the bearings or the rings, basically clean the pieces and put it back together. Some call that a rebuild. I call that a "reseal". And there's a huge difference in the long term results between that and a real "rebuild".

The "typical" transmission rebuild by the "flat rate hacks" consist of a new set of gaskets and a new set of clutch discs. I also call that a "reseal", not a rebuild. Yes, the clutch discs get replaced, but those are paper and virtually part of a "reseal".

In the end, the end product one gets back is totally dependent on how "rebuilt" is defined.

Pictures might help people know the difference, be able to ask intelligent questions, request different pieces, and get a better result.
Old 07-02-2015, 06:41 PM
  #74  
Kiln_Red
Three Wheelin'
 
Kiln_Red's Avatar
 
Join Date: Jul 2010
Location: Bowling Green, KY
Posts: 1,394
Received 158 Likes on 82 Posts
Default

Greg,

Wouldn't the transmission be noticeably slipping or have some other symptom(s) before the hard parts would be compromised? Logic suggests to me that the clutches are still the weakest link here and that they would need to be pretty well torched first before catastrophic damage to the hard parts.

My logic may very well be flawed. Thanks in advance for any further clarification.
Old 07-02-2015, 07:14 PM
  #75  
BC
Rennlist Member
 
BC's Avatar
 
Join Date: Dec 2001
Posts: 25,130
Received 72 Likes on 53 Posts
Default

I have been doing a ton of research into automatic transmissions because that is what my towing truck has. The 4L80E. People are "rebuilding" these units with new clutch plates, but not replacing the "Steels" - and short distances later, there is some other problem and they have to take it out again. When they take them apart, I think the home mechanic expects some massive issues to be visible, when its apparent issues when driving are really all the little clearances adding up from just being generally worn. So the "hard parts" as Greg suggests need to be mic'd carefully and replaced when out of spec.

Again, just the differences from "Doing it Right" - which of course is a mix of spending the money and having the experience, or in the absence of experience, the ability to find the info you need.


Quick Reply: My luck finally ran out (transmission)



All times are GMT -3. The time now is 06:39 AM.