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Crankcase drain plugs

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Old 11-24-2014, 10:37 PM
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Ladybug83
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Default Crankcase drain plugs

Well,
Im making good progress tearing down my engine (1983 4.7L).

Per WSM, I removed both crankcase drain plugs. I was surprised to find that nothing drained out. When I inspected closer, I saw that both holes are plugged up with some kinda hard stuff. First I thought, oh no, the bolts snapped off inside the crankcase. After an even closer inspection, that doesn't seem to be the case. Plugs dont looked snapped off, they look fine. Whatever it is blocking the holes can be picked out with a pick. Could be corrosion? or just hardened gunk? Almost seems epoxy-ish, but easily picked out, just didnt want to pick it out before bringing this to the experts. Thanks in advance, Josh


Old 11-24-2014, 11:04 PM
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joejoe
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Maybe barsleak or something. I have not seen that before, My 3 cars were pretty clean (actually very clean). I wonder if you can flush the block. Also did car run hot at all? Is there obvious radiator damage?
Old 11-24-2014, 11:14 PM
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Tony
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Stopleak?? keep picking until you get coolant? you have the bolt to put back in anyway...there WILL be coolant in there no matter how you drain your radiator. No other way to get all of the coolant out otherwise..
Old 11-24-2014, 11:15 PM
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We shall see. The plan is to clean it all out then flush it and clean again.

Car didn't run hot, no radiator damage that I'm aware of.

While oil was coming out of every orifice, the only coolant leak was at the expansion tank, iirc
Old 11-24-2014, 11:17 PM
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Originally Posted by Tony
Stopleak??
I guess maybe . But how would they get it on the inside of the hole behind the bolt ? Weird

Edit: oh wait, that's the stuff you pour into the system and it clogs up leaking holes....right, I bet that's it. Sucka POs
Old 11-24-2014, 11:22 PM
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Originally Posted by Ladybug83
I guess maybe . But how would they get it on the inside of the hole behind the bolt ? Weird
it could actually be a film of scale..hard water deposit...that is on the entire surface of the block inside???? BUT,,,i would have guessed when you undid the bolt it would have fractured the deposits and broke at least some of it loose causing at least a dribble of water??


eh..stick a punch in and whack it with a hammer!!
Old 11-24-2014, 11:42 PM
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Originally Posted by Tony
it could actually be a film of scale..hard water deposit...that is on the entire surface of the block inside???? BUT,,,i would have guessed when you undid the bolt it would have fractured the deposits and broke at least some of it loose causing at least a dribble of water?? eh..stick a punch in and whack it with a hammer!!
Ha! Actually I picked it out until the coolant drained, cleaned the hole and threads with a fine pick and gave it a wipe. I'll flush and clean it out more once everything is apart.

I'm thinking a combination of scale deposit, dirt, maybe some stop leak, over 30 years, about a half inch of build up in the hole. Yuk
Old 11-24-2014, 11:44 PM
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Originally Posted by Ladybug83
Ha! Actually I picked it out until the coolant drained, cleaned the hole and threads with a fine pick and gave it a wipe. I'll flush and clean it out more once everything is apart.

I'm thinking a combination of scale deposit, dirt, maybe some stop leak, over 30 years, about a half inch of build up in the hole. Yuk
give it a really good flush then.
Im more amazed you got the bolts out come to think of it...they are often VERY tight!

To add to this topic...
What product can you flush with or what do folks recommend using that gets rid of this scale?
Old 11-24-2014, 11:58 PM
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I have used CLR in the radiator of my 944.
Old 11-25-2014, 12:44 AM
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Right side was very tight, rounded it nicely before actually removing it. Left came out easy, same deposit behind it though plugging up the hole.

Both will be replaced with new. Was gonna flush with water and manually pick out as much residue as I can.
Old 11-25-2014, 10:16 AM
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Wisconsin Joe
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Originally Posted by joejoe
I have used CLR in the radiator of my 944.
The label on my bottle of CLR says specifically DO NOT USE on aluminum (and a bunch of other stuff).

I couldn't remember for sure, so I looked just now.
Old 11-25-2014, 10:32 AM
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I had the same situation on my drivers side. I used a screw driver and a tap
Hammer and punched through. I then flushed with a good quality engine cooling system flush. Since this is the bottom of the system I think it's just residue.
Old 11-26-2014, 04:57 AM
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Hilton
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Its just residue from years of having only "regular" coolant flushes by a shop too lazy to remove the drain plugs from the block.

I had the same on one of my 87's - I ended up using a bit of corkscrew-shaped wire to get through the stuff and clear a big enough hole to actually drain.

After breaking up the accredtions with a piece of bent coathanger and blasting with a hose to get as much out as I could, I then ran it up to temp with some chemical flush from the auto store, before another complete drain and lots of flushing with water.

Even after all that, I still got a fair bit of sediment out the radiator drain plug over the next few months (draining radiator to remove it for other jobs like PS hoses, heater hoses etc.). Its all just part of the fun of reviving a 928 from the ravages of time
Old 11-26-2014, 01:08 PM
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I was surprised how much sediment came out when I drained it, but then again, it probably has been 31 years. I'll make sure to give a good flush prior to running, just to get any remaining junk out of there.



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