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Blower Fan Motor Replacement

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Old 09-11-2014, 04:03 PM
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928 at last
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Right then.
On to the installation......
Old 09-11-2014, 04:07 PM
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Originally Posted by ROG100
We only sell the blower motor with Greg's new harness.
So when your steering wheel is smoking, after your fan motor installation, you know who to call.
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Old 09-11-2014, 05:37 PM
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One more thing-- even though the instructions for placement of the cage on the shaft are clear, always power up the blower and check for rubbing before you button everything up...I didn't do that just so I could do a portion of the job twice......
Old 09-11-2014, 09:09 PM
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When I did mine I made the modification to the fan speed control resister pack to stop the "magic blower" syndrome. It has worked well. I don't turn the blower off completely. Keeping airflow through the resistor pack helps prevent the syndrome. Not sure if the 1990 has the same resistor pack as the early S4s.
Old 09-11-2014, 09:17 PM
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I replaced a completely dead fan motor with Roger's new blower this Spring and have had great AC all summer.

The new fan motor is very quiet and the installation was very easy.

It is way too hot in Houston to have a crappy AC fan!!!

Last edited by Jetdriver69; 09-11-2014 at 09:41 PM.
Old 09-11-2014, 09:30 PM
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Originally Posted by Captain_Slow
When I did mine I made the modification to the fan speed control resister pack to stop the "magic blower" syndrome. It has worked well. I don't turn the blower off completely. Keeping airflow through the resistor pack helps prevent the syndrome. Not sure if the 1990 has the same resistor pack as the early S4s.
Mine is half cooked so I went with a new resistor pack anyway.
Old 03-01-2015, 03:42 AM
  #52  
Rob Edwards
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Lest anyone wonder why the additional power supply harness is necessary for the blower motor upgrade: ~27 amps, steady state.

Old 03-01-2015, 05:32 PM
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Originally Posted by Captain_Slow
I don't turn the blower off completely. Keeping airflow through the resistor pack helps prevent the syndrome.
You cannot turn the blower off completely - speed 0 is not off - it is just a very slow speed.

Blower resistor pack changed to eliminate magic blower syndrome in 1989 (if it overheats it just turns off).

Alan
Old 03-01-2015, 05:51 PM
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Alan & Rob,
I am electron challenged so go easy on me. IIRC the blower circuit is a 30amp circuit so if my new blower motor pulls 27amps is that not within the limits of the original circuit??
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Old 03-01-2015, 06:00 PM
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To add to Roger's question... Wouldn't the fan only draw 27 amps on the highest setting?
Old 03-01-2015, 08:48 PM
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Originally Posted by ROG100
Alan & Rob,
I am electron challenged so go easy on me. IIRC the blower circuit is a 30amp circuit so if my new blower motor pulls 27amps is that not within the limits of the original circuit??
Yes it is within the fuse rating. Not sure what the stock motor would draw when new - somewhere less than 30A... 27A may possibly be an increase over stock, so beefed up wiring may still be desirable for best performance. I see Michael noted that his old motor drew 16 amps at 12V and his new fan motor drew 24 amps at 12V - that is a pretty big difference.

However it should be safe as in fuse won't blow & wiring won't actually melt, but the wiring/connectors are more stressed and you will be losing voltage at the motor (dropped over the wiring) so you will be missing some performance - the upgraded wiring is highly desirable for those reasons.

Alan
Old 03-01-2015, 08:49 PM
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Originally Posted by Captain_Slow
To add to Roger's question... Wouldn't the fan only draw 27 amps on the highest setting?
Yes - it will be a lot less on the lowest setting.

Alan
Old 03-01-2015, 08:55 PM
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I have the old motor (out of the Cobalt car), will spin it up and see what kind of current it draws.

Whatever the current draw is, the new motor is powerful enough that it pneumatically roto-rooted the old, dusty evaporator and ductwork and blew dust and crap all over the newly refinished interior....
Old 03-02-2015, 12:39 PM
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Edit:

I think having the motor inside the housing and blowing through the coil/ductwork will have and adverse effect on the motor amps. Now I can't remember if they go up or down.......
Old 03-02-2015, 12:52 PM
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Ok after some digging around, no static on the motor, will increase the motor RPM, thereby increasing the motor amps.

However, too much static above the original design will also increase motor amps....

So measuring the blower motor inside the housing, pushing though the coil/ductwork is the true way to measure the amp draw on these motors for our cars....measuring in the open air should produce a higher amp draw than "normal".


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