Notices
928 Forum 1978-1995
Sponsored by:
Sponsored by: 928 Specialists

Replace Head Studs?

Old 06-21-2010, 02:08 AM
  #61  
Dave928S
Rennlist Member
 
Dave928S's Avatar
 
Join Date: Jun 2008
Location: Tasmania, Australia
Posts: 4,681
Received 64 Likes on 42 Posts
Default

It'd be interesting to hear what suppliers experience in volumes sold. I'd be inclined to replace if the head had been off once before, but I'd be thinking the studs/bolts must be a bit too close to the limit if they won't take one re-use on a standard motor.
Old 06-21-2010, 02:57 PM
  #62  
GregBBRD
Rennlist
Basic Site Sponsor
Thread Starter
 
GregBBRD's Avatar
 
Join Date: Feb 2005
Location: Anaheim
Posts: 15,219
Received 2,451 Likes on 1,459 Posts
Default

Originally Posted by Dave928S
It'd be interesting to hear what suppliers experience in volumes sold. I'd be inclined to replace if the head had been off once before, but I'd be thinking the studs/bolts must be a bit too close to the limit if they won't take one re-use on a standard motor.
The '83 that I'm having problems with is an absolute "virgin" with just over 100,000 miles. Never had the heads touched.

Although everyone seems to be attracted to the uber low mileage vehicles, most of the ones I've seen have head gasket issues (even late model GTS vehicles). Seems that most cars that sat/had little use also didn't get their coolant changed. The coolant turned acidic after a couple of years and just sat there and "ate" at the gaskets/hardware/aluminum. Many years ago, I actually had an early car that literally "ate" the cylinder liners and the heads away. Had to find another engine...it was junk.

I did a pre-purchase on a fairly nice, low mileage early car, a week or so ago. It had leaking head gaskets...all the way around. Tough to tell both the current owner and the potential buyer that this can be a real bag of worms...they just don't understand the extent of the problem.
__________________
greg brown




714 879 9072
GregBBRD@aol.com

Semi-retired, as of Feb 1, 2023.
The days of free technical advice are over.
Free consultations will no longer be available.
Will still be in the shop, isolated and exclusively working on project cars, developmental work and products, engines and transmissions.
Have fun with your 928's people!





Old 06-21-2010, 03:01 PM
  #63  
GregBBRD
Rennlist
Basic Site Sponsor
Thread Starter
 
GregBBRD's Avatar
 
Join Date: Feb 2005
Location: Anaheim
Posts: 15,219
Received 2,451 Likes on 1,459 Posts
Default

Originally Posted by Formula94lt1
What I am getting out of all this is replace them, whether they are bolts or studs, with either stock parts or Simard's parts. If stock bolts or studs then torque 20nm followed by 3 series of 90 degree turns, seems to be the proper way of doing this. I'm sure Simard has his own way of using his studs.

Correct?

Trying to bring all of this together in an unconfusing manor. Thanks guys!
No. Only studs get torqued to that specification.

Bolts get torqued to 20nm followed by 2 series of 90 degrees.
Old 06-21-2010, 03:42 PM
  #64  
blown 87
Rest in Peace
Rennlist Member
 
blown 87's Avatar
 
Join Date: May 2006
Location: Bird lover in Sharpsburg
Posts: 9,903
Likes: 0
Received 2 Likes on 2 Posts
Default

I have been saying this all along, a low mileage garage queen is not "Just like a new car" what in reality it is, is a old car that has not been driven.

Of course the "Experts" here have told me that I do not have a clue.

Thank you for stating that FACT.


Originally Posted by GregBBRD
The '83 that I'm having problems with is an absolute "virgin" with just over 100,000 miles. Never had the heads touched.

Although everyone seems to be attracted to the uber low mileage vehicles, most of the ones I've seen have head gasket issues (even late model GTS vehicles). Seems that most cars that sat/had little use also didn't get their coolant changed. The coolant turned acidic after a couple of years and just sat there and "ate" at the gaskets/hardware/aluminum. Many years ago, I actually had an early car that literally "ate" the cylinder liners and the heads away. Had to find another engine...it was junk.

I did a pre-purchase on a fairly nice, low mileage early car, a week or so ago. It had leaking head gaskets...all the way around. Tough to tell both the current owner and the potential buyer that this can be a real bag of worms...they just don't understand the extent of the problem.
Old 06-21-2010, 05:16 PM
  #65  
Ad0911
Rennlist Member
 
Ad0911's Avatar
 
Join Date: Jan 2003
Location: Netherlands
Posts: 1,954
Received 61 Likes on 28 Posts
Default

This is a very interesting thread coming just at the right time because I am just about to reinstall the heads on my '78 4.5L. I couldn't find this in the WSM but perhaps I overlooked it. Some of the studs on my engine were a bit rusty up to the point that the heads were hard to remove from the studs. I understand that replacing all the studs is needed. Before I make an attempt to remove them, can anyone give me a hint on possible problems I may encounter while removing the studs? Or can I just screw them out without fuss?
Old 06-21-2010, 05:22 PM
  #66  
gbgastowers
Rennlist Member
 
gbgastowers's Avatar
 
Join Date: Mar 2010
Location: Holden Beach and Winston-Salem, North Carolina 82 928 Euro S 5spd MOSS GREEN/CHAMPAGNE-04 996 C4S CONV TIP POLAR SILVER/METROPOL BLUE
Posts: 2,435
Received 278 Likes on 160 Posts
Default

Originally Posted by Ad0911
This is a very interesting thread coming just at the right time because I am just about to reinstall the heads on my '78 4.5L. I couldn't find this in the WSM but perhaps I overlooked it. Some of the studs on my engine were a bit rusty up to the point that the heads were hard to remove from the studs. I understand that replacing all the studs is needed. Before I make an attempt to remove them, can anyone give me a hint on possible problems I may encounter while removing the studs? Or can I just screw them out without fuss?
get the stud extractor from sears($23).Works great after soaking stud bottoms in pb blaster. use the extractor with a 1/2 inch socket cheater bar and place extractor down by the block after cleaning oil of stud shaft.
Old 06-21-2010, 05:35 PM
  #67  
AO
Supercharged
Rennlist Member
 
AO's Avatar
 
Join Date: May 2002
Location: Back in Michigan - Full time!
Posts: 18,925
Likes: 0
Received 59 Likes on 33 Posts
Default

Originally Posted by GregBBRD
The '83 that I'm having problems with is an absolute "virgin" with just over 100,000 miles. Never had the heads touched.

Although everyone seems to be attracted to the uber low mileage vehicles, most of the ones I've seen have head gasket issues (even late model GTS vehicles). Seems that most cars that sat/had little use also didn't get their coolant changed. The coolant turned acidic after a couple of years and just sat there and "ate" at the gaskets/hardware/aluminum. Many years ago, I actually had an early car that literally "ate" the cylinder liners and the heads away. Had to find another engine...it was junk.

I did a pre-purchase on a fairly nice, low mileage early car, a week or so ago. It had leaking head gaskets...all the way around. Tough to tell both the current owner and the potential buyer that this can be a real bag of worms...they just don't understand the extent of the problem.
That's what happened to my GT. Some PO probably never changed the coolant and maybe used the wrong coolant. When I pulled the heads, I found this... barf.

Old 06-21-2010, 05:52 PM
  #68  
davek9
Rennlist Member
 
davek9's Avatar
 
Join Date: Jul 2006
Location: Bloomfield, MI
Posts: 5,109
Received 323 Likes on 176 Posts
Default

Toque spec for installing the Studs in the Block on an ’85 / 86 32 valve ?
The only thing I could find in thw WSM is the 15lb and three 90 method, same as heads except the heads said 4 step.

Thanks,

Dave
Old 06-21-2010, 06:06 PM
  #69  
Jim Devine
Three Wheelin'
 
Jim Devine's Avatar
 
Join Date: Apr 2010
Location: Sacramento, Ca.
Posts: 1,272
Likes: 0
Received 32 Likes on 22 Posts
Default

If you are replacing them, consider using a flat tip on an air chisel near the base of the stud- object is to
"rattle" it - Not break it off. Helps to break up corrosion so your penetrating oil can get down to the threads. Be very careful- you are not trying to visably move the stud
Old 06-21-2010, 06:15 PM
  #70  
davek9
Rennlist Member
 
davek9's Avatar
 
Join Date: Jul 2006
Location: Bloomfield, MI
Posts: 5,109
Received 323 Likes on 176 Posts
Default

Thanks Jim you tip is for removing them correct?
I was wondering if I was going to replace them how do I know when to stop tighting them into the Block?
Is there a Torque Spec for the studs or is it the same method as the Heads ?

Thanks!
Old 06-21-2010, 06:53 PM
  #71  
Jim Devine
Three Wheelin'
 
Jim Devine's Avatar
 
Join Date: Apr 2010
Location: Sacramento, Ca.
Posts: 1,272
Likes: 0
Received 32 Likes on 22 Posts
Default

Yes it's to help break up any corrosion that may be around the threads so that your penetrating oils can get down to the threads to get them out. Be very careful- don't hit anything important (block etc)
don't use real high air pressure on the air chisel just a short burst. A tech from the Jaguar dealer showed me this- They used to do this to get heads off that were stuck(corroded) to the head studs by using an old head nut to "rattle" against. Once the corrosion was broken up, they could get penetrating oil down the studs & eventually get the heads off.
Above all, use finesse, not brute force- go slow.
Old 06-21-2010, 07:42 PM
  #72  
GregBBRD
Rennlist
Basic Site Sponsor
Thread Starter
 
GregBBRD's Avatar
 
Join Date: Feb 2005
Location: Anaheim
Posts: 15,219
Received 2,451 Likes on 1,459 Posts
Default

Originally Posted by Ad0911
This is a very interesting thread coming just at the right time because I am just about to reinstall the heads on my '78 4.5L. I couldn't find this in the WSM but perhaps I overlooked it. Some of the studs on my engine were a bit rusty up to the point that the heads were hard to remove from the studs. I understand that replacing all the studs is needed. Before I make an attempt to remove them, can anyone give me a hint on possible problems I may encounter while removing the studs? Or can I just screw them out without fuss?
Porsche used "Green" Loctite on them. No amount of "PB Blaster"...or any other spray is going to help. We used a torch and heated the aluminum where the stud is inserted into the block until the Loctite "smoked" a bit and they came right out. This can be done by inserting the torch tip down into the "water jacket" area and heating that area while moving the tip around.

We used a thread chaser (not a tap) to clean the threads and then Loctited the new studs (at the same original heights) into the block with "Red" Loctite.
Old 06-21-2010, 07:45 PM
  #73  
GregBBRD
Rennlist
Basic Site Sponsor
Thread Starter
 
GregBBRD's Avatar
 
Join Date: Feb 2005
Location: Anaheim
Posts: 15,219
Received 2,451 Likes on 1,459 Posts
Default

Originally Posted by blown 87
I have been saying this all along, a low mileage garage queen is not "Just like a new car" what in reality it is, is a old car that has not been driven.

Of course the "Experts" here have told me that I do not have a clue.

Thank you for stating that FACT.
I'd rather have one that has more miles on it that has been driven...and serviced...instead of sitting...but that is just me.
Old 06-21-2010, 07:46 PM
  #74  
GregBBRD
Rennlist
Basic Site Sponsor
Thread Starter
 
GregBBRD's Avatar
 
Join Date: Feb 2005
Location: Anaheim
Posts: 15,219
Received 2,451 Likes on 1,459 Posts
Default

Originally Posted by Andrew Olson
That's what happened to my GT. Some PO probably never changed the coolant and maybe used the wrong coolant. When I pulled the heads, I found this... barf.

Exactly...but I've seen that where the cylinders are almost eaten through.
Old 06-21-2010, 08:13 PM
  #75  
blown 87
Rest in Peace
Rennlist Member
 
blown 87's Avatar
 
Join Date: May 2006
Location: Bird lover in Sharpsburg
Posts: 9,903
Likes: 0
Received 2 Likes on 2 Posts
Default

Green like stud and bearing mount?
You will have to have heat to get that out, no doubt about that.
Good to know.

Originally Posted by GregBBRD
Porsche used "Green" Loctite on them. No amount of "PB Blaster"...or any other spray is going to help. We used a torch and heated the aluminum where the stud is inserted into the block until the Loctite "smoked" a bit and they came right out. This can be done by inserting the torch tip down into the "water jacket" area and heating that area while moving the tip around.

We used a thread chaser (not a tap) to clean the threads and then Loctited the new studs (at the same original heights) into the block with "Red" Loctite.

Thread Tools
Search this Thread
Quick Reply: Replace Head Studs?



All times are GMT -3. The time now is 06:02 AM.