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So I bought an Ebay turbo kit for Wilson

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Old 02-20-2017, 10:19 AM
  #151  
Tiger03447
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Noah..is there any way that you can get that 90degree coupling into 2- 45degree pieces? Might be better for the air flow..looks like a "choke" point to me..maybe it doesn't matter much, I don't know what the airflow rate is at that point, but but dividing it into 2 or 3 bends the air will flow better..just my .02 cents looks as though you are doing a fantastic job there..keep up the good work. cheers!
Old 02-20-2017, 10:53 PM
  #152  
Noahs944
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Rich,

You're right some improvements could be had. Perhaps in the future I can weld some pieces together or buy replacements... and install "v band claps" for easy disassembly/assembly. For the time being I need to work with my tight budget.
Old 02-20-2017, 10:56 PM
  #153  
Noahs944
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YESSSSS!!!!!

The local dude came through for me.
Proof that good things can happen to bad people!

F.O.R.G.E.D. 8:1 oem pistons & rods.







Old 02-23-2017, 01:44 PM
  #154  
V2Rocket
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Originally Posted by MAGK944
I was looking for a picture of the Callaway piston on my computer, you beat me to it. Btw I have successfully milled aluminum with my hand-held wood router using many shallow passes. Used this method a few times on small parts when I just needed it done. Not advising you practice by milling your pistons installed in their bores, but if it was my engine and I was going to replace the pistons i would give it a try just for giggles.
this post kept me up last night...
i was thinking about getting a router anyways...and pistons are everywhere...


if it goes bad for me, its your fault
Old 02-23-2017, 07:05 PM
  #155  
MAGK944
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Originally Posted by V2Rocket
...if it goes bad for me, its your fault
LoL

Seriously though it works very well and I only used the wood bits I had running at high speed. First time I did this was on an 1" square aluminum bar and I needed two notches 1/4" deep for it to fit where I wanted it on my trailer. I was careful and it came out perfectly, would have taken me ages with a saw and file and probably not as good.
Old 02-23-2017, 07:52 PM
  #156  
V2Rocket
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$100 plunge router + $40 aluminum bit...

BILLET EVERYTHING


to quote the late great top Gear...
"how hard can it be?"

Old 02-24-2017, 09:25 AM
  #157  
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Nice! Just don't let scope creep get you to the level it got me.
Old 03-05-2017, 09:27 PM
  #158  
Noahs944
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I'm going to attempt my own mild head work on one of these spare heads. The pipe notcher is hopefully going to allow me to undercut the valves.

http://www.hotrod.com/articles/valve-angle/

My plan for the head is simple. Stock compression 8:1 head, stock n/a head with mild porting and also 30 degree undercutting of the intake valves. Besides that, just a simple re-lapping of the valves & replace the valve guide seals. Also gasket-match the intake & exhaust ports. Lastly, i will install new turbo grade valve springs. And just give the head an inspection for warpage and thread damage.

Not sure if undercutting the exhaust valves is recommended. Considered bumping compression to 8.5:1, but that means two trips to the city... though I think it would make for a faster car at autocross & around town.

I haven't done this type of work before.




Old 03-06-2017, 01:08 PM
  #159  
Noahs944
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Question about TPS.

-Geez, I didn't know the 951 TPS was so expensive, so I better get this right.

Since Wilson will be stand alone & requires a potentiometer style TPS to work with the stock n/a throttle body, would you you guys recommend the 951 TPS to mount on the n/a throttle body? Will the n/a connector fit on a 951 tps?

Thanks.
Old 03-06-2017, 01:14 PM
  #160  
V2Rocket
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Since you are using a stand alone you can use ANY TPS with a D-shaft like the 944 TB..lots of Audi/VW/BMW options out in the world.

On my VEMS I have an Audi pot TPS.
Old 03-06-2017, 01:23 PM
  #161  
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Any thing like this would do the job.

http://www.ebay.com/itm/OEM-BMW-E36-...ZYRYJC&vxp=mtr
Old 03-15-2017, 06:21 PM
  #162  
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Thank you V2 and ealoken. Your suggestions complimented the ecu's designer's recommendation to up the size of the throttle body.

I've decided that a bit more patience & money will give me a stellar product, worthy of a Porsche.

These injectors were ordered. Note high impedance and modern tip but will physically fit the stock 944. Will be using the 3.0 bar regulator.

https://www.fiveomotorsport.com/013us650-650cc-62lbs
Old 03-15-2017, 06:30 PM
  #163  
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It's very good that they provide the latency, this is a key input into your tuning software that often gets overlooked.

It's a little late I guess but the Siemens Deka 80# injectors are ~$150 for 4 and have the same qualities as the ones you posted. They get rave reviews and have a great spray pattern.
Old 03-15-2017, 06:35 PM
  #164  
V2Rocket
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Noah - take a look at (two-valve pre-2005) Ford 4.6 throttle body (and their mating TPS since you can use anything).
It is a "close fit" to the 944 NA intake manifold, as in you need to drill two holes in the throttle body flange (or new holes on the intake manifold).

Stock they are 65mm and they are EVERYWHERE...stock 944 is 55mm.
Here is a dyno graph on a 3.1L 944 turbo, with the only change being swapping the stock 951 throttle for the Ford piece.

Old 03-15-2017, 07:26 PM
  #165  
Noahs944
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Originally Posted by odonnell
It's very good that they provide the latency, this is a key input into your tuning software that often gets overlooked.

It's a little late I guess but the Siemens Deka 80# injectors are ~$150 for 4 and have the same qualities as the ones you posted. They get rave reviews and have a great spray pattern.
$hit!! I should have asked you first about injectors. It is too late now.

Curious what the resistance in on those injectors? Where to get them? Got a link?

What is "latency"?


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