Notices
924/931/944/951/968 Forum Porsche 924, 924S, 931, 944, 944S, 944S2, 951, and 968 discussion, how-to guides, and technical help. (1976-1995)
Sponsored by:
Sponsored by:

Ball Joint Failure / Replacement Arm or Ball Joint?

Thread Tools
 
Search this Thread
 
Old 02-04-2016, 03:42 AM
  #1  
shortyboy
Rennlist Member
Thread Starter
 
shortyboy's Avatar
 
Join Date: Dec 2002
Location: Honolulu,HI
Posts: 2,528
Received 33 Likes on 25 Posts
Default Ball Joint Failure / Replacement Arm or Ball Joint?

I'm happy to say that this failure happened at low speed. I could have taken the freeway but decided not to. Lets just say, just imaging what would of happened to me with a ball joint failure at 60+ mph

A few quick pics. Need to understand if this failure at the arm is rebuildable with Geometry Correction Kit or should I just buy a used set of control arms and rebuild all the bushings. Car is lowered on Ground Control front and rear with rear torsion delete with delrin spring plate bushings. 300# front and 500# rear for the street. Need opinions or advices. Thanks in advance.


Old 02-04-2016, 05:54 AM
  #2  
tempest411
Rennlist Member
 
tempest411's Avatar
 
Join Date: Aug 2012
Location: Discovery Bay, CA
Posts: 1,793
Received 181 Likes on 149 Posts
Default

Yikes I wouldn't chance rebuilding arms after an experience like that. I'd get a pair of these and figure out how to pay for them later: https://www.google.com/aclk?sa=l&ai=...gleSKU_porsche
Old 02-04-2016, 06:19 AM
  #3  
944crazy
Pro
 
944crazy's Avatar
 
Join Date: Dec 2010
Location: Brisbane, Australia
Posts: 646
Received 2 Likes on 2 Posts
Default

I believe Lart posted a picture of a whole pile of control arms not too long ago...so he should have something cheaper.
Old 02-04-2016, 08:42 AM
  #4  
Jfrahm
Addict
Rennlist Member

 
Jfrahm's Avatar
 
Join Date: Mar 2002
Location: Boulder, CO
Posts: 6,404
Likes: 0
Received 104 Likes on 92 Posts
Default

If you are lowered and levering the ball joints apart you have to do something other than just buying replacement arms with the wrong geometry.
Old 02-04-2016, 09:04 AM
  #5  
marc abrams
Burning Brakes
 
marc abrams's Avatar
 
Join Date: Jul 2014
Posts: 1,137
Likes: 0
Received 7 Likes on 7 Posts
Default

Originally Posted by shortyboy
Need opinions or advices.
That wasn't a failure, that was neglect.
Old 02-04-2016, 10:03 AM
  #6  
Van
Rennlist Member
 
Van's Avatar
 
Join Date: Oct 2002
Location: Hyde Park, NY
Posts: 12,007
Received 88 Likes on 58 Posts
Default

Originally Posted by shortyboy
Car is lowered on Ground Control front and rear
This is the problem.

By lowering the car, you've limited the travel so the ball joint binds with the pocket in the aluminum control arm. This binding up caused it to break a piece of the control arm off, and thus the ball popped out.

It is not rebuildable.

Either get a set of good after market arms like the racers use; or raise the ride height of the car and use a stock arm, or get a stock arm and modify it for the geometry correction.
Old 02-04-2016, 10:16 AM
  #7  
V2Rocket
Rainman
Rennlist Member
 
V2Rocket's Avatar
 
Join Date: Jan 2007
Location: Nashville, TN
Posts: 45,498
Received 633 Likes on 490 Posts
Default

You have an 86 which makes it easier to use the much cheaper, replaceable ball joint early steel arms.
Old 02-04-2016, 02:18 PM
  #8  
shortyboy
Rennlist Member
Thread Starter
 
shortyboy's Avatar
 
Join Date: Dec 2002
Location: Honolulu,HI
Posts: 2,528
Received 33 Likes on 25 Posts
Default

Originally Posted by tempest411
Yikes I wouldn't chance rebuilding arms after an experience like that. I'd get a pair of these and figure out how to pay for them later: https://www.google.com/aclk?sa=l&ai=...gleSKU_porsche
Originally Posted by 944crazy
I believe Lart posted a picture of a whole pile of control arms not too long ago...so he should have something cheaper.
Going to contact him for a set of arms to rebuild

Originally Posted by Van
This is the problem.

By lowering the car, you've limited the travel so the ball joint binds with the pocket in the aluminum control arm. This binding up caused it to break a piece of the control arm off, and thus the ball popped out.

It is not rebuildable.

Either get a set of good after market arms like the racers use; or raise the ride height of the car and use a stock arm, or get a stock arm and modify it for the geometry correction.
Ive searched at aftermarket arms but at that price, im just going to rebuild a used set from lart with 19mm ball joint pins. I also think chromoly arms with spherical bushings would be overkill and wouldnt last long on the streets here in Hawaii. Whats involved in installing longer pins?

Originally Posted by V2Rocket
You have an 86 which makes it easier to use the much cheaper, replaceable ball joint early steel arms.
Ive looked at this option but couldnt find a geometry correction kit for the arms. Do you know a vendor that carries them?

Thanks for all the suggestions.!


Just saw a post Van made which made a valid point on GCK Ball Joint Pins. His concern was taking material off the hub to make room for the 19mm pin, which would be another point of failure. Looking at aftermarket arms now, Racer's Edge or High Strung 44.

Last edited by shortyboy; 02-04-2016 at 03:00 PM.
Old 02-04-2016, 02:20 PM
  #9  
V2Rocket
Rainman
Rennlist Member
 
V2Rocket's Avatar
 
Join Date: Jan 2007
Location: Nashville, TN
Posts: 45,498
Received 633 Likes on 490 Posts
Default

CHECK THIS OUT
https://rennlist.com/forums/944-turb...-solution.html
Old 02-04-2016, 05:31 PM
  #10  
shortyboy
Rennlist Member
Thread Starter
 
shortyboy's Avatar
 
Join Date: Dec 2002
Location: Honolulu,HI
Posts: 2,528
Received 33 Likes on 25 Posts
Default

Originally Posted by V2Rocket
Read the whole thread. Looks like a great option but thread poster stated it took a while since theyre made to order. I would also need to convert to steel arms and bushings. Thanks for the info
Old 02-04-2016, 06:13 PM
  #11  
Van
Rennlist Member
 
Van's Avatar
 
Join Date: Oct 2002
Location: Hyde Park, NY
Posts: 12,007
Received 88 Likes on 58 Posts
Default

The steel arms, with the replaceable ball joints, have a longer range of motion, so they will work fine for you.
Old 02-04-2016, 07:40 PM
  #12  
944hal
Pro
 
944hal's Avatar
 
Join Date: Dec 2010
Location: Atlanta, GA
Posts: 589
Likes: 0
Received 0 Likes on 0 Posts
Default

You can use the stock A-arms (not the one that broke) with a Rennbay ball joint kit (I presume they are still available). They are longer and will adjust for the lowered car. You can also get 19mm pins, but it would require some machine work to fit. Not needed for the street. I put a set of 19mm rennbay pins in my track car in 2006. They are still in there after 10 years. No problems. It's a pretty easy fix. Your failure is classic. Lucky no one was hurt. Donate the broken arm to your local PCA chapter to use as and example during a tech session.
Old 02-04-2016, 09:49 PM
  #13  
shortyboy
Rennlist Member
Thread Starter
 
shortyboy's Avatar
 
Join Date: Dec 2002
Location: Honolulu,HI
Posts: 2,528
Received 33 Likes on 25 Posts
Default

Originally Posted by Van
The steel arms, with the replaceable ball joints, have a longer range of motion, so they will work fine for you.
That's great to here. Don't need the bump steer kit. Will do some research on parts needed for conversion. 944 online no longer offers the kit. Thabks as always Van with your explanations.
Old 02-04-2016, 09:50 PM
  #14  
shortyboy
Rennlist Member
Thread Starter
 
shortyboy's Avatar
 
Join Date: Dec 2002
Location: Honolulu,HI
Posts: 2,528
Received 33 Likes on 25 Posts
Default

Are we talking about this kit? http://rennbay.com/Ball-Joints/944-Ball-Joint-Kit-Solid-Bushing.html

Would like to possible stay away from modifying the hubs. Thanks for the info!
Originally Posted by 944hal
You can use the stock A-arms (not the one that broke) with a Rennbay ball joint kit (I presume they are still available). They are longer and will adjust for the lowered car. You can also get 19mm pins, but it would require some machine work to fit. Not needed for the street. I put a set of 19mm rennbay pins in my track car in 2006. They are still in there after 10 years. No problems. It's a pretty easy fix. Your failure is classic. Lucky no one was hurt. Donate the broken arm to your local PCA chapter to use as and example during a tech session.
Old 02-04-2016, 10:10 PM
  #15  
944hal
Pro
 
944hal's Avatar
 
Join Date: Dec 2010
Location: Atlanta, GA
Posts: 589
Likes: 0
Received 0 Likes on 0 Posts
Default

That looks like the kit I used, been a few years.


Quick Reply: Ball Joint Failure / Replacement Arm or Ball Joint?



All times are GMT -3. The time now is 10:40 PM.