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968 brake project

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Old 08-26-2011, 10:57 AM
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Olli Snellman
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Default 968 brake project

I am doing this for a friend. We are going to increase a bit 968 braking potential. original rear 4-pot Brembos will be reconditioned and front ones will be replaced by S4/951 S calipers. So, it's more or less converting brake system to 968 M030 system. Front calipers will be installed with 951 S spindles, so no adapters will be needed.

So far we have removed original calipers and overhaul has been started. Attachment springs are removed like guiding plates as well.

Starting point:



Front calipers have raised Porsche lettering which will be milled away. That's mainly because rear calipers have painted text, my friend would like to have a matching pair.

Quite dirty rear calipers



almost disassembled, just have to pop out the pistons. Then we are ready for media blasting and new fresh red powder coat and painted Porsche text.

Old 08-26-2011, 11:28 AM
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Lemming
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That is the setup that I use on my track car and I love it. Pads last much longer and I know longer have to bleed the system after every track day!
Old 08-27-2011, 05:15 PM
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FRporscheman
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The pads last longer because they don't work as hard? And the fluid lasts longer because it doesn't get as hot (as often)?
Old 08-29-2011, 07:27 PM
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Walkerhiboost
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Anyone have disassembly instructions? I would like to get a set powdercoated.
Old 08-31-2011, 02:47 AM
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Olli Snellman
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Now calipers are totally disassembled. Some pistons were stuck, but my good old reliable pressure air compressor did it's job again
Put all parts for overnight citric acid bath; now it's nicer to handle them.Cleaner calipers are also nice to media blast, when you don't have to use blasting material so much.

Calipers turned out nice



Most of these parts can be re-use after careful cleaning



Time leave it's marks in certain places



Prepared also other parts. These will go to platers shop to get some nice yellowpassived surface

Old 09-05-2011, 11:19 AM
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Olli Snellman
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Milling Porsche raised letter away.




Last edited by Olli Snellman; 10-06-2011 at 07:28 AM.
Old 09-07-2011, 03:04 AM
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Letters milled away. Now it is time to plug the holes, media blast and powder coat.

Old 09-27-2011, 04:55 AM
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Olli Snellman
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Calipers are now at powder coater's. Front brake's (bigger calipers) crossover tubes were in bad shape, so i fabricated new tubes for them Started also another brake project, it's more or less "the italian job"....



new fasteners for the calipers


Last edited by Olli Snellman; 09-27-2011 at 07:56 AM.
Old 10-03-2011, 11:17 AM
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Got calipers back from the powder coaters:


Old 10-03-2011, 01:24 PM
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Dougs951
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Why did you mill off the PORSCHE lettering?
Old 10-03-2011, 02:42 PM
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MAGK944
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Originally Posted by Dougs951
Why did you mill off the PORSCHE lettering?
I did that to mine when I rebuilt them. Milled, painted, decaled then clear coated over. IMO they look better, 3-years old and still looking good.

Old 10-04-2011, 02:10 AM
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Olli Snellman
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Why did you mill off the PORSCHE lettering?

As i wrote earlier:

Front calipers have raised Porsche lettering which will be milled away. That's mainly because rear calipers have painted text, my friend would like to have a matching pair.
Easier to convert raised letter calipers to painted ones than do it opposite way
Old 10-04-2011, 03:20 AM
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odurandina
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nice.
Old 10-04-2011, 12:02 PM
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sydneyman
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very cool. now thats a brake job!
Old 10-05-2011, 05:02 AM
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Looks great Olli!

Yours looks kinda OK too, Mike.


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