944 V8 swap (with pics)
#18
Three Wheelin'
Thread Starter
the engine was stock around 315-330, but with the small go fast upgrades i added it should be at about 450 at the crank (i'm hoping).
So here are some mistakes i made...
Make sure you have a shallow flywheel, i had two when i was installing the clutch, one was a stock lt1 flywheel that was about 1 3/4 inch thick, and i had one that came with my renegade kit (that i bought on ebay) that was only about 3/4 inch thick. I didn't realize there was a difference, so i installed the deeper flywheel, and it pinned the pressure plate to the bellhousing when i tried to bolt it up.
You won't be able to buy a clutch alignment tool that will work (or at least i couldn't find one) so what you need to do is install the pilot bearing in the back of the crank, install the flywheel with the clutch and pressure plate bolted LOOSELY on to the flywheel, and then install the engine onto the torque tube without the bellhousing installed so you can align the clutch disk.
Check things like the clutch throwout bearing and the CLUTCH FORK. My clutch fork retaining pin/bracket (on the back of the fork) was broken, and i didn't know it when i installed the bellhousing...so the lesson here is if you're buying anything CHECK IT ALL!! pull everything apart and check everything
oh, and a little tip...if you think you have everything, you've forgotten something, and if you think you have almost everything, you're forgetting a bunch of stuff. Pretty much there will always be something you need, like a crank balancer for a low mount alternator kit, or different bolts for the water pump, or a hose here or a sleeve there. Expect some extra's and some unexpected's
So here are some mistakes i made...
Make sure you have a shallow flywheel, i had two when i was installing the clutch, one was a stock lt1 flywheel that was about 1 3/4 inch thick, and i had one that came with my renegade kit (that i bought on ebay) that was only about 3/4 inch thick. I didn't realize there was a difference, so i installed the deeper flywheel, and it pinned the pressure plate to the bellhousing when i tried to bolt it up.
You won't be able to buy a clutch alignment tool that will work (or at least i couldn't find one) so what you need to do is install the pilot bearing in the back of the crank, install the flywheel with the clutch and pressure plate bolted LOOSELY on to the flywheel, and then install the engine onto the torque tube without the bellhousing installed so you can align the clutch disk.
Check things like the clutch throwout bearing and the CLUTCH FORK. My clutch fork retaining pin/bracket (on the back of the fork) was broken, and i didn't know it when i installed the bellhousing...so the lesson here is if you're buying anything CHECK IT ALL!! pull everything apart and check everything
oh, and a little tip...if you think you have everything, you've forgotten something, and if you think you have almost everything, you're forgetting a bunch of stuff. Pretty much there will always be something you need, like a crank balancer for a low mount alternator kit, or different bolts for the water pump, or a hose here or a sleeve there. Expect some extra's and some unexpected's
#19
Three Wheelin'
Thread Starter
Hey, nice job, i think i have seen you posting on the hybrid forums, I just placed an order for one of those bad *** adapters for the c5 bellhousing that one of the members is making. Good luck. You would probably have better luck getting your questions answered about the steam pipe from a chevy board.
Mark
Mark
Thanks for the praise guys!
Ethan
#20
Drifting
Stock F-body LT1 was 285 HP, 325 ft lbs torque. Hot cam and 1.6 rockers will add a little, but it's minimal - it will sound good though. A good tune will help, but don't rely on a mail-order tune to get the most out of that engine (especially from those guys). Too bad Shalin no longer does tunes, although I think he moved out of MD a long time ago.
As for the coolant crossover pipe - you'll be better off getting the factory setup, IMO. GM part number 12556260 is for the pipe, banjo bolts and seals for your year engine. If you can find the pipe, part number 10108689 is for the seals and 12552974 is the bolts. I don't recall off the top of my head what the thread size/pitch is. DO NOT reuse those bolts unless you absolutely cannot get new ones. I can't even begin to stress that enough! I can't imagine installing that crossover pipe with the engine in the car being much fun.
As for the coolant crossover pipe - you'll be better off getting the factory setup, IMO. GM part number 12556260 is for the pipe, banjo bolts and seals for your year engine. If you can find the pipe, part number 10108689 is for the seals and 12552974 is the bolts. I don't recall off the top of my head what the thread size/pitch is. DO NOT reuse those bolts unless you absolutely cannot get new ones. I can't even begin to stress that enough! I can't imagine installing that crossover pipe with the engine in the car being much fun.
#21
Three Wheelin'
Thread Starter
i'll try the pipe fittings, it should work fine, i've seen another hybrider that did that and he's pushing over 500 horsepower from a bored out 383...it's amazing!
I've also got ported heads and a dual 58mm throttle body and intake so that should increase flow some. With some good tubular headers and a 3 1/2 or 4 inch exhaust it should sound great and put down some good power.
I've also got ported heads and a dual 58mm throttle body and intake so that should increase flow some. With some good tubular headers and a 3 1/2 or 4 inch exhaust it should sound great and put down some good power.
#22
Burning Brakes
... with an LSD, and pretty cheap. Only reason I didn't buy it myself is that I found one with an oil cooler.
#23
Drifting
I've tossed the idea around about taking the motor out of my 'Bird, detuning it and stuffing it in the 951. I think I'd rather do a LS1 with just a few bolt-ons instead. Here's my turd:
#25
Three Wheelin'
Thread Starter
They're not pipe threads, so I'd be extremely cautious. Doesn't matter what kind of power you're putting down, but that pipe is extremely important. The reason I recommended the factory setup is because the stock setup is all metal - no rubber or other weak point to fail. The heat that goes through that pipe is pretty intense - it's referred to as a steam pipe for a reason. Make sure you bleed air out of the cooling system thoroughly. I've always thought that there should be another coolant bleed on that pipe.
Stock heads? Any flow numbers? I'd spend considerable amount of time on the headers - do any F or Y-body LT headers fit, or is this a custom only setup?
I've tossed the idea around about taking the motor out of my 'Bird, detuning it and stuffing it in the 951. I think I'd rather do a LS1 with just a few bolt-ons instead. Here's my turd:
Stock heads? Any flow numbers? I'd spend considerable amount of time on the headers - do any F or Y-body LT headers fit, or is this a custom only setup?
I've tossed the idea around about taking the motor out of my 'Bird, detuning it and stuffing it in the 951. I think I'd rather do a LS1 with just a few bolt-ons instead. Here's my turd:
That's interesting about the threads not being a standard pipe thread...because my dad (the civil engineer who designs pipeline systems) found the thread pitch and diameter and matched it to a brass pipe fitting. I'm not trying to be a jerk, although it is coming out a little like that...but i will most definitely heed your advice and proceed cautiously with the steam pipe setup, thanks for your concern and advice!
I've considered black (i love satin black, and have considered doing the entire car that color) so i'll do that eventually. At this shining moment the last thing i'm worrying about is paint...simply because i: A. don't have the money to get good stuff B. don't have the time with school (i'm a senior in high school) C. it's not part of this project at the moment, everything has it's own place and time
#26
Three Wheelin'
Thread Starter
https://rennlist.com/forums/924-931-...lbar-more.html
... with an LSD, and pretty cheap. Only reason I didn't buy it myself is that I found one with an oil cooler.
... with an LSD, and pretty cheap. Only reason I didn't buy it myself is that I found one with an oil cooler.
#28
Addict
Rennlist Member
Rennlist
Small Business Partner
Rennlist Member
Rennlist
Small Business Partner
If you are using the LT4 valvetrain, then I would make sure to use the LT4 knock module... Otherwise your ECU will pick up false-knock and pull timing, losing power.
-Rogue
-Rogue
#29
Drifting
That's interesting about the threads not being a standard pipe thread...because my dad (the civil engineer who designs pipeline systems) found the thread pitch and diameter and matched it to a brass pipe fitting. I'm not trying to be a jerk, although it is coming out a little like that...but i will most definitely heed your advice and proceed cautiously with the steam pipe setup, thanks for your concern and advice!